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Hydraulic Crane PTM / Operators Manual


Year: 2006
Language: english
Author: PALFINGER MARINE
Genre: Operating Manual
Series: 06/2006
Crane number:: CPDB0010
Format: PDF
Quality: OCR without errors
Number of pages: 76
Description: This manual has been prepared by the machine manufacturer with the aim of providing information about safe operation of the equipment to the people who are authorized to carry out work procedures for transport, handling, installation, servicing, repair, disassembly and disposal of the crane.
Failure to observe the information can result in risks to the health and safety of people and in property damage.
This documentation should be given to a conscientious person for use as intended and for safekeeping at an appropriate location so that it is always available for reference and maintained in good condition.
If this documentation should be lost or damaged, request a replacement directly from your dealer, giving the identification code of the current manual.
The manufacturer retains the right to insert modifications, integrated material or improvements in the manual at any time; said insertions will not cause this publication to become unusable.
Symbols have been used to call your attention to especially important items in the text; their meaning is explained below. Are you from Australia? You are welcome! Download this file via torrent for free
An overhaul comprises replacement of bearings and/or other mechanical components which display so much wear and tear that the operation of the crane is adversely affected. In addition, an overhaul includes a check of all of the crane components (gaskets, washers, deaeration valves, etc.). These materials must be disposed of in conformity with applicable environmental protection laws.

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Requesting Customer Service
Whenever you require technical customer service of any kind, please contact the manufacturer’s sales network directly, providing the data shown on the type plate, the approximate number of operating hours of the equipment and a description of the malfunction which has occurred.
Responsibilities of the Manufacturer
The manufacturer refuses to accept any responsibility whatsoever in the following cases:
• Use of the crane in violation of national laws for safety and accident prevention
• Incorrect installation, non-observance or erroneous observance of the instructions included in this manual
• Damage to the power supply or damage to the hydraulic supply
• Modifications performed or damage caused by the customer himself
• Work performance by untrained or unauthorized personnel
Safe operation of the crane also depends on strict observance of the regulations contained in this manual. They include:
• Use of the crane within its operational limits
• Regular performance of proper maintenance
• Assignment of personnel for inspections and servicing trained for this purpose
• Exclusive use of original spare parts
• Any configurations other than those shown the crane catalogue is prohibited.
• Not using the crane contrary to the given instructions.
• The instructions in this manual are intended solely as a supplement to, not as a substitute for, the applicable legal safety regulations.
7.1-2 Technical Information
Description of the Crane
Safety Data for Cranes Conforming to Directive 94/9/CE
• As a precaution, make selection with service factor
• Use only synthetic lubricants (oil and grease).
• Use washers made of VITON, for example, original Crane Power spare parts.
• Mount deaeration screws with spring return valve (e.g., for gear box).
• The oil drain screws are made of steel.
• The oil wiper rings have a dust protection lip.
• Remove metal elements which could rub against the exterior surfaces of the crane.
• Do not use any plastic parts which could become electrostatically charged, or insulate them appropriately.
Declaration of Conformity
Our cranes have been developed so that they are in conformity with the most important relevant safety guidelines and the Machine Directive 98/37/CE; on request, they can also be certified by a manufacturer’s declaration – Appendix IIB, in combination with the Directive itself.
Cranes intended for use in potentially explosive atmospheres are in conformity with the most important safety requirements of Appendix II of the "ATEX" Directive 94/9/CE and satisfy the following classifications:
• Machine Group: II
• Category: 3G
• Zone: Gas 2
• Max. surface temperature: Temperature Class T4 for 3G (135° C)
Operational Limitations and Conditions
Modifications of the design or the mounting position (e.g., of accessories) are permissible only after previous consultation with and approval by the technical customer service at CRANE POWER. If this approval has not been granted, the ATEX homologation expires.
EEx – Crane Models
Ambient Conditions
• The use of the crane in potentially explosive atmospheres or in areas where the use of components protected from explosion is mandatory is prohibited, unless expressly stated otherwise.
The data shown on the type plate regarding the maximum surface temperature refers to measurements taken under normal ambient conditions and at a standard installation. Even the smallest variations in these conditions (e.g., smaller installation areas) may have significant effects on heat development.
• Lighting
When performing service work in poorly lighted areas, use additional lamps so that the work can be carried out under safe conditions and in accordance with the guidelines stipulated by applicable laws.
7.1-3 Information on Safety
Safety Standards
• Read the instructions contained in this manual carefully and apply them as appropriate directly to the crane. Pay special attention to the safety instructions!
• The service personnel for the crane must have the precise technical competence, special skills and the necessary recognized experience in this special sector as well as the required equipment and suitable personal protection, and know how to use it, for the entire service life of the crane. If these conditions are not met, safety of operation may be reduced, leading to risks to the health of the personnel.
• Use the crane only for the purposes intended by the manufacturer. Using it for unintended purposes may result in risks to safe operation and the health of the personnel and may also cause economic losses.
The manufacturer’s intended purpose is of industrial origin and is what the crane was designed to do.
• Servicing the equipment at the stipulated intervals secures maximum efficiency of the crane. Correct maintenance means best performance, long service life and long life of the safety features.
• When maintenance work is performed in areas which are difficult to access or dangerous, the necessary safety conditions conforming to legal provisions regarding occupational safety must be provided for the specialists doing the servicing and other personnel.
• Maintenance, service and repair work may be carried out solely by experienced service personnel who are aware of any hazards which may exist. Precautionary measures which will intervene in the event of a dangerous situation and eliminate the risk must be taken for the equipment as a whole. The experienced maintenance personnel must always proceed with the greatest caution and attention and strictly observe all safety standards.
• During the operation phase, use only protective clothing and/or protective equipment which is indicated in the operating instructions provided by the manufacturer and which is required by current laws regarding occupational safety.
• Replace all of the worn parts with original spare parts. Use only the oils and greases recommended by the manufacturer.
• Dispose of pollutant materials in conformity with applicable laws. Observe applicable waste disposal laws during disposal.
• Clean the surface of the crane and the steps in the working area after applying any lubricants.
When working on cranes which are used in potentially explosive atmospheres, the repair personnel must without fail turn off the power supply to the crane by switching it to “out of service” before commencing work. Avoid any circumstances which could lead to an unwanted restart or even to certain parts of the crane beginning to move. In addition, all of the additional necessary precautions for environmental protection must be taken (e.g., elimination of rgas, residual powder, etc.).
7.1-4 Information on Safety Specific to the Crane
Opening of EEx Protected Parts
Do NOT open ANY switch cabinets, power packs, electrical motors or other components which are labelled EEx or protected on the crane without the supervision of a professionally competent supervisor or monitor.
Danger from sparking!
Waiting time before opening
Any waiting time stipulated by the operating instructions for individual components (electrical motor, etc.) must be observed to prevent unexpected heat escape or sparking; if no waiting time has been stipulated, wait a minimum of 5 hours.
The equipment must NOT be opened in a potentially explosive atmosphere before the expiration of this stipulated waiting time.
Sliding Points
Gliding points must be thoroughly lubricated at specific intervals to avoid electrostatic build-up. This is especially the case for bearing points of plastic bearings (e.g., sleeve pack on the boom extension).
Before Starting Up the Crane
Every time the crane is started up, a thorough visual inspection must first be conducted to ensure safe operation (e.g., damage to paint, damage to coated load attachments, hooks, etc.).
No modification of EEx protected components
Generally speaking, mounted parts (radio control units, switch cabinets, electrical outlets, etc.) may not be modified. This includes, for example, painting over defined gaps or the replacement of original screws, etc.
Moreover, it is prohibited to modify parts in such a manner that the protection from penetration by dust, vapours, etc., is removed.
Winch
Special attention must be paid to winches (incl. rollers, intermediate rollers, bottom sheaves, etc.).
Danger from sparking! From collision of the bottom sheaves with crane components in the upright position! Strong rocking or oscillation of the bottom sheaves! Poor winding or guiding of the cable! Worn or breaking disc springs on the extension stop!
during operation to exclude these risks. For example, the disc springs could be s
could be corrected by an authorized service centre.
Hydraulic Components
Care must be taken that hydraulic components such as pumps do not run hot during operation as defined by the temperature classes (T1 ... T6), or that these parts (including control valves, valves) remain about 20° C below the maximum temperature permitted by the temperature class.
Classification of the Surface Temperature for Equipment in Group II G
Temperature Class
CRANE POWER / PALFINGER MARINE
© by CRANE POWER

Содержание / Contents

Safety instructions 1 Safety instructions
CONTENTS
1.1 AN OVERVIEW OF THE DANGERS
1.1-1 RULES FOR THE AVOIDANCE OF DANGERS
1.2 PREREQUISITES
1.2-1 CE-SYMBOL
1.2-2 ASSEMBLY, ACCEPTANCE AND REGULAR INSPECTION OF THE CRANE UNIT
1.2-3 REQUIREMENTS FOR THE OPERATING PERSONNEL
1.2-4 SAFETY DEVICES NOT TO BE TAMPERED WITH
1.2-5 CRANE OPERATION IN ADVERSE OPERATING CONDITIONS
1.2-6 INTENDED USE
1.3 DURING CRANE OPERATION
1.3-1 AVOID DANGER OF CRUSHING
1.3-2 DANGER OF BURN INJURIES
1.3-3 KEEP DISTANCE FROM POWER LINES
1.3-4 ACTION IN THE EVENT OF FLASHOVER
1.3-5 ACTION IN THE EVENT OF DEFECTS
Before operation of the crane 2 Before operation of the crane
Contents
2.1 CHECKS
2.1-1 DAILY VISUAL INSPECTION
Start operation of the crane 3 Start operation of the crane
CONTENTS
3.1 AN OVERVIEW OF THE CRANE
3.1-1 DESIGN (PTM XXX)
3.1-2 OPERATING ELEMENTS
3.2 PREPARING FOR CRANE OPERATION
3.2-1 COLD START IN LOW OUTSIDE TEMPERATURES
3.2-2 PUTTING CRANE INTO OPERATING POSITION
Crane operation 4 Crane operation
CONTENTS
4.1 DURING CRANE OPERATION
4.1-1 KEEP THE WORKING RANGE IN VIEW
4.1-2 LOADING ACTIVITY
4.1-3 OBSERVE LOAD LIMITS
4.2 SAFETY DEVICES
4.2-1 EMERGENCY OFF BUTTON
4.2-2 HPLS – SYSTEM
4.2-3 OVERLOAD PROTECTION SYSTEM
4.2-4 MANUAL PUMP EMERGENCY OPERATION (OPTION)
4.3 ADDITIONAL EQUIPMENT
4.3-1 LOAD HOLDING ATTACHMENTS AND ACCESSORIES
4.3-2 ROPE WINCH
4.3-3 STANDING PLATFORM, TOP SEAT, CABIN, PROTECTION COVER
4.3-4 REMOTE CONTROL
4.3-5 EMERGENCY OPERATION FOLLOWING FAILURE OF THE REMOTE CONTROL CONSOLE
After crane operation 5 After crane operation
CONTENTS
5.1 ENDING CRANE OPERATION
5.1-1 PUTTING CRANE IN TRANSPORT POSITION
5.2 AFTER CRANE OPERATION
5.2-1 SECURING AND TRANSPORTING THE LOAD
Maintenance and service 6 Maintenance and service
CONTENTS
6.1 MAINTENANCE
6.1-1 WARRANTY PROVISIONS
6.1-2 SCHEDULE OF MAINTENANCE
6.1-3 PLANE OF MAINTENANCE (PTM XXX)
6.1-4 LUBRICATION
6.1-5 HYDRAULIC OILS
6.1-6 OIL CHANGE / OIL MAINTENANCE
6.2 CLEANING THE PLANT
6.2-1 CLEANING AGENTS AND EQUIPMENT
6.2-2 REPAIRING PAINT DAMAGE
6.2-3 REMOVAL FROM SERVICE AND DISPOSAL
Maintenance
Tank volume:
PTM 190 140 litres
PTM 330 280 litres
PTM 580 420 litres
PTM 850 600 litres
PTM 1100 800 litres
PTM 1700 1000 litres
Appendix 7. Appendix
CONTENTS
7.1 EEX – CRANE MODELS
7.1-1 GENERAL INFORMATION
7.1-2 TECHNICAL INFORMATION
7.1-3 INFORMATION ON SAFETY
7.1-4 INFORMATION ON SAFETY SPECIFIC TO THE CRANE

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