Year: 2005 Language: english Author: Drew Marine Genre: Manual Publisher: Drew Marine Edition: 5 ISBN: - Format: PDF Quality: eBook Pages count: 102 Description: The information and facts contained in this manual have been researched and correlated employing chemists, industry experts and various users of tank cleaning chemicals. However, the information should not be construed as a definitive warranty for the guaranteeing of any specific tank cleaning process, especially during times of exceptional conditions or circumstances. Tank cleaning, in general, is an expensive activity. However, the washing of tanks using chemicals is often a great aid to minimizing cleaning costs and achieving the desired degree of residue control. The aim of each tank cleaning operation is to render every tank or hold suitable for immediate commencement of loading cargo or performing repairs available in the most efficient manner possible. This tank cleaning should be accomplished with the optimum combination of cost, time and manpower. In addition, ensuring that the environment remains uncontaminated by pollutants. The degree and extent of the type of cleaning required depends upon the exact nature of the product to be loaded and upon the characteristics of the cargoes which were previously carried, especially the last cargo. If the cargo to be loaded is of a similar nature to the cargo immediately discharged, then cleaning work is usually minimal. The type of cleaning chemical selected will also depend upon whether or not the tank has been coated. Very often it is necessary to prepare the holds or tanks of a vessel to receive an entirely different cargo. This can often only be achieved in the time available by using a carefully selected chemical cleaning process which will aid the rapid and complete removal of tenacious residues and sediments.
Contents
INDEX A Abbreviations, ii Additives, Paints, 14 Air Hoses, 2 Alkali, 121 AMERGY® 222, 35 AMEROID® OWS, 12, 17, 23, 26 AMEROID RSR, 13, 17 Animal Oils, 9-13 A.P.I. No., 27, 36, 58-60, 76 Atomization of Cleaning Chemicals, 22, 32, 33 B Ballast, 34, 35 Biodegradable, 11 Brooms, 2 BUTTERWORTH1 Holes, 7 BUTTERWORTH K Type Machine, 3-5, 28-29 BUTTERWORTH Machines, 3-5, 28-29 BUTTERWORTH SSK Type Machine, 3, 5, 29 BUTTERWORTH SK Type Machine, 3, 5, 29 C Cargo, 1, 9-10, 14, 45-47 Cargo Clusters, 2 Cargo Line Cleaning, 27-28 Cargo Pumps, 41 Cargo Tanks, 7-8, 41 Cargoes, Toxic Chemical, 45, 46, 47 Cargoes, Waxy, 2, 22. 28. 29 Certificate of Complete Cargo Discharge, 8 Certification - Tank Cleaning Classification, 7-8 Chemical Cleaners - Quantities Required, 25-27, 28-33, 48-53 Chemical Cleaning Methods, 22-30 Chemicals - Tank Cleaning Types, 11-13 Chlorinated Rubber Coatings, 15, 16, 17 Class A Crude Oil, 39 Class B Crude Oil, 39 Class C Crude Oil, 39 Classification - Tank Cleaning, 7-8 Cleaning Ballast Tanks, 30 Cleaning Instruction Guide, 62-64 Cleaning Method - Determination of, 28 Cleaning Oil from Bilges, 23, 26 Cleaning Recommendations with EDGE®,LACTM and DREWTM ABD 48-53, 61-64 Cleaning Tanks, 19-21 Cleaning, Time Required Calculations, 31 Coal Products, 9 - 94 - C (continued) Coating Compatibility Certificate, 8 Cofferdams, 22, 41 Combustion Support Triangle, 42 Compatibilities - Tank Cleaners/Coatings, 14-18 Copper Corrosion Test, 18 Corrosion, 14 Corrosive Chemicals, 9, 41 Couplings, Hose, 2 Critical Dilution Line, 37, 38 Cross-Reference Table, Tank Cleaning Product, 65-73 Crude Oil, 9, 27-29, 34-40 Crude Oil Specification Guide , 57-60 Crude Oil Washing (COW), 34-40 D Deck Accesses for Tank Cleaning Machines, 6 Deck Water Supply Lines, 5 Deodorizer, 12-13 Detergent, 12, 13 Direct Injection Chemical Cleaning Method, 22, 27, 29, 31, 48-50 Direct Injection Chemical Equipment, 4 Distillates of Coal, 19 Distillates of Petroleum, 9 Dosages for EDGE, LAC and DREW™ ABD Cleanings, 48-53 Draining Tanks, 20 DREW ABD, 13, 17, 46, 48-53, 61-64 DREW AF, 13, 17, 21 DREW BC, 13, 17 DREW NBD, 13, 17 DREW TC SEA, 12, 17, 22, 24, 31-32,61-64 Drying Oils, 9, 20, 27, 46-49 Drying Tanks, 20 E Earthing Tank Cleaning Equipment, 44 EDGE®, 12, 17, 21, 30, 48-51, 62-64 Eductors, 6, 36 Electricity, Static, 34, 43, 44 Emulsifier, 11, 12 Entry Into Cargo Tanks, 41, 42 ENVIROCARE® 370, 12, 17 ENVIROCARE 480, 12, 17 ENVIROMATE® 2000, 13, 17 Epoxy Coatings, 15, 16, 17 Evaporation (Paints), 15 Explosimeter, 44 Explosions, 34, 35, 36-38, 41-44 F Failures, Tank Surveys, 21 Fats, 9, 45-57 Fire and Explosion Hazards, 42 Fire Detection, 43 Fire or Combustion Support Triangle, 42 Fires, 36, 37, 42-44 Fish Oils, 9, 10, 46-49 - 95 - F (continued) Flammable-Explosive Mixture Graph, 38 Flammable and Explosive Mixtures, 37-Flammable Vapors, 36-40 Flashlights, 2 Flue Gas, 36, 39, 40 Flushing Tanks, 20 Frames, 2, 9, 19 Fuel Oil, 11 Fumes, 9, 41, 45, 46 G Gas Free Certificate, 7 Gas Freeing, 7, 42 Glossary of Terms, 75-88 Grounding Tank Cleaning Equipment, 44 Guide to Crude Oil Specifications Worldwide, 57-60 H Hand Spray Cleaning, 22, 32, 33 HDE-777™, 12,17 Health Certificate, 8 Heater, Tank Cleaning Water, 5, 6 High Wax Crude Oils, 22, 27, 28 Hoses, Air, 2 Hot Water Cleaning, 20, 21, 27, 28 Hydrophilic, 11 I Ignition Sources, 42, 43 IMO, 36, 39, 41 Independent Surveyors Certificate, 8 Inert Gas, Production of, 41-43 Inorganic Zinc Coatings, 16, 17, J Jets - Water Pressure, 2, 33 K K Machine - BUTTERWORTH1, 3, 6, 47-48 L LAC™, 12, 17, 22, 30, 46, 48-53, 61-64 LAC Cleanings - Precautions, 50, 51 Lights, 2 - 96 - L (continued) Lipophilic, 11 Liquid Cargoes, Types of, 9-10 Load on Top Method (LOT), 36 M Maximum Acceptable Concentration (MAC) of Toxic Vapors, 45 Mineral Oils, 10 MP Machine, 3 Mops, 2 Mucking, 6 Mucking Winches, 2 MUD CONDITIONER™, 13, 30 N Nitric Acid, 18 Non-Drying Oils, 9, 46-47, 48 Nozzles - Tank Wash Machine, 3 O OBO, 14 O&GR™, 12, 17 OSD/LT™, 12, 17, 61 Oil, Cleaning from Bilges, 12, 23, 26 Oxidation - Oils, 19, 49 Oxidation - Paints, 14 Oxygen Analyzer, 43 Oxygen Deficiency, 41, 51 P P-60 Machine, 3 Paint Solvent, 14 Paints, 15-17, 46, 48 Palladium, Reagent, 18 Passivation, Stainless Steel Tanks, 3 Petroleum Products, 9 pH, 18, 47 Pigment, 14 Polyester Coatings, 15, 16 Polymerization - Drying, Semi-Drying Oils, 20, 27 Polymerization - Paints, 14 Polyurethane Coatings, 15, 16 Pour Point, 27 Precleaning, 7 Precleaning Tank Survey, 7 Protective Clothing, 22, 41, 45 Pump (Tank Cleaning), 2, 28 Pump Rooms, 41 Pumps, Cargo, 41 - 97 - Q Quadrant Saddles, 2 Quantity of Cleaners, 24-26, 28-29, 48-53 R Rags, 2 Recirculation Method, 22, 32, 50 References, 92 Regulations, 7-8, 34-36, 41 Rinsing Tanks, 27 Rock and Roll Cleaning Method, 24-27, 32, 48-49, 50 S Safety, 41-44 Saponifier, 11 Sawdust, 2 Scrapers, 2 Semi-Drying Oils, 9, 14, 27, 46-47, 48 Ship Structural Diagrams, 54-56 SK Machine - BUTTERWORTH1, 3, 5, 29 Slop Tank Cleaning, 27, 28 Solvents, 10-14 Spanners, 2 Sparks, 43 Spot Cleaning, 20-21, 50-51 Square Root Table, 74 Squeegee Mops, 2 SSK Machine - BUTTERWORTH, 3, 5, 29 Stainless Steel Tanks, 18 Static Electricity, 34, 43, 44 Steaming Tanks, 20 Stripping Lines, 28 Stripping Pump, 6 Structural Diagrams, Ships, 54-56 Surface Active Agent (Surfactant), 11 Survey Tanks, 7, 8 T Tank Cleaning - Chemicals, 11-13 Tank Cleaning Guide, 62-64 Tank Cleaning Machine - Discharge Rates, 3 Tank Cleaning Machine Cycles - Determination of Number, 28-29 Tank Cleaning Deck Accesses, 5 Tank Cleaning Inlet Pressures, 2 Tank Cleaning Machines, 3-6 Tank Cleaning Methods, 22-27 Tank Cleaning Procedure, 19-21 Tank Cleaning Product Cross-Reference Charts, 61-73 Tank Cleaning Pump, 2, 3, 27 Tank Cleaning Questionnaire, 89-91 Tank Cleaning - System Components, 2-6 Tank Cleaning Water Heater, 5 - 98 - T (continued) Tank Coating, Problems with, 18 Tank Coatings, 14-18 Tank Coatings, Maintenance of, 15 Tank Intervals, 54-56 Tank Survey, Failures, 20-21 Tank Vessel Internal Structure - 54-56 Tank Washing Machine, 6 Tanker Safety Code (Guide), 41 Tankers, 14 TC#4™, 11, 17, 22, 23, 25, 30, 31, 32, 61-64 Threshold Limit Value (TLV), 45 Torches, 2 Toxic Chemical Cargoes, 45, 46 Toxic Hazards, 45, 46, 51 Toxic Vapor Stain Tubes, 44 Transverse Section of a Tanker, 55 U Units, iii Upgrading, 22, 31 V Vapors - Dangerous, 36-44 Vegetable Oil, 9, 46-47, 51 Vehicle, Paint, 14 Ventilation, 9, 41, 42 W Wash Hoses, 2 Wash (Tank Cleaning) Machines, 2-6 Water Soluble Products, 9, 47 Water Jet Pressure, 2, 33 Waxy Cargoes, 19, 23, 27, 28 Winches, Mucking, 2 Z Zinc Silicate Coatings, 16-17, 47
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Tank Cleaning Manual
Language: english
Author: Drew Marine
Genre: Manual
Publisher: Drew Marine
Edition: 5
ISBN: -
Format: PDF
Quality: eBook
Pages count: 102
Description: The information and facts contained in this manual have been researched and correlated employing chemists, industry experts and various users of tank cleaning chemicals. However, the information should not be construed as a definitive warranty for the guaranteeing of any specific tank cleaning process, especially during times of exceptional conditions or circumstances.
Tank cleaning, in general, is an expensive activity. However, the washing of tanks using chemicals is often a great aid to minimizing cleaning costs and achieving the desired degree of residue control. The aim of each tank cleaning operation is to render every tank or hold suitable for immediate commencement of loading cargo or performing repairs available in the most efficient manner possible. This tank cleaning should be accomplished with the optimum combination of cost, time and manpower. In addition, ensuring that the environment remains uncontaminated by pollutants. The degree and extent of the type of cleaning required depends upon the exact nature of the product to be loaded and upon the characteristics of the cargoes which were previously carried, especially the last cargo. If the cargo to be loaded is of a similar nature to the cargo immediately discharged, then cleaning work is usually minimal. The type of cleaning chemical selected will also depend upon whether or not the tank has been coated.
Very often it is necessary to prepare the holds or tanks of a vessel to receive an entirely different cargo. This can often only be achieved in the time available by using a carefully selected chemical cleaning process which will aid the rapid and complete removal of tenacious residues and sediments.
Contents
INDEXA
Abbreviations, ii
Additives, Paints, 14
Air Hoses, 2
Alkali, 121
AMERGY® 222, 35
AMEROID® OWS, 12, 17, 23, 26
AMEROID RSR, 13, 17
Animal Oils, 9-13
A.P.I. No., 27, 36, 58-60, 76
Atomization of Cleaning Chemicals, 22, 32, 33
B
Ballast, 34, 35
Biodegradable, 11
Brooms, 2
BUTTERWORTH1 Holes, 7
BUTTERWORTH K Type Machine, 3-5, 28-29
BUTTERWORTH Machines, 3-5, 28-29
BUTTERWORTH SSK Type Machine, 3, 5, 29
BUTTERWORTH SK Type Machine, 3, 5, 29
C
Cargo, 1, 9-10, 14, 45-47
Cargo Clusters, 2
Cargo Line Cleaning, 27-28
Cargo Pumps, 41
Cargo Tanks, 7-8, 41
Cargoes, Toxic Chemical, 45, 46, 47
Cargoes, Waxy, 2, 22. 28. 29
Certificate of Complete Cargo Discharge, 8
Certification - Tank Cleaning Classification, 7-8
Chemical Cleaners - Quantities Required, 25-27, 28-33, 48-53
Chemical Cleaning Methods, 22-30
Chemicals - Tank Cleaning Types, 11-13
Chlorinated Rubber Coatings, 15, 16, 17
Class A Crude Oil, 39
Class B Crude Oil, 39
Class C Crude Oil, 39
Classification - Tank Cleaning, 7-8
Cleaning Ballast Tanks, 30
Cleaning Instruction Guide, 62-64
Cleaning Method - Determination of, 28
Cleaning Oil from Bilges, 23, 26
Cleaning Recommendations with EDGE®,LACTM and DREWTM ABD 48-53, 61-64
Cleaning Tanks, 19-21
Cleaning, Time Required Calculations, 31
Coal Products, 9
- 94 -
C (continued)
Coating Compatibility Certificate, 8
Cofferdams, 22, 41
Combustion Support Triangle, 42
Compatibilities - Tank Cleaners/Coatings, 14-18
Copper Corrosion Test, 18
Corrosion, 14
Corrosive Chemicals, 9, 41
Couplings, Hose, 2
Critical Dilution Line, 37, 38
Cross-Reference Table, Tank Cleaning Product, 65-73
Crude Oil, 9, 27-29, 34-40
Crude Oil Specification Guide , 57-60
Crude Oil Washing (COW), 34-40
D
Deck Accesses for Tank Cleaning Machines, 6
Deck Water Supply Lines, 5
Deodorizer, 12-13
Detergent, 12, 13
Direct Injection Chemical Cleaning Method, 22, 27, 29, 31, 48-50
Direct Injection Chemical Equipment, 4
Distillates of Coal, 19
Distillates of Petroleum, 9
Dosages for EDGE, LAC and DREW™ ABD Cleanings, 48-53
Draining Tanks, 20
DREW ABD, 13, 17, 46, 48-53, 61-64
DREW AF, 13, 17, 21
DREW BC, 13, 17
DREW NBD, 13, 17
DREW TC SEA, 12, 17, 22, 24, 31-32,61-64
Drying Oils, 9, 20, 27, 46-49
Drying Tanks, 20
E
Earthing Tank Cleaning Equipment, 44
EDGE®, 12, 17, 21, 30, 48-51, 62-64
Eductors, 6, 36
Electricity, Static, 34, 43, 44
Emulsifier, 11, 12
Entry Into Cargo Tanks, 41, 42
ENVIROCARE® 370, 12, 17
ENVIROCARE 480, 12, 17
ENVIROMATE® 2000, 13, 17
Epoxy Coatings, 15, 16, 17
Evaporation (Paints), 15
Explosimeter, 44
Explosions, 34, 35, 36-38, 41-44
F
Failures, Tank Surveys, 21
Fats, 9, 45-57
Fire and Explosion Hazards, 42
Fire Detection, 43
Fire or Combustion Support Triangle, 42
Fires, 36, 37, 42-44
Fish Oils, 9, 10, 46-49
- 95 -
F (continued)
Flammable-Explosive Mixture Graph, 38
Flammable and Explosive Mixtures, 37-Flammable Vapors, 36-40
Flashlights, 2
Flue Gas, 36, 39, 40
Flushing Tanks, 20
Frames, 2, 9, 19
Fuel Oil, 11
Fumes, 9, 41, 45, 46
G
Gas Free Certificate, 7
Gas Freeing, 7, 42
Glossary of Terms, 75-88
Grounding Tank Cleaning Equipment, 44
Guide to Crude Oil Specifications Worldwide, 57-60
H
Hand Spray Cleaning, 22, 32, 33
HDE-777™, 12,17
Health Certificate, 8
Heater, Tank Cleaning Water, 5, 6
High Wax Crude Oils, 22, 27, 28
Hoses, Air, 2
Hot Water Cleaning, 20, 21, 27, 28
Hydrophilic, 11
I
Ignition Sources, 42, 43
IMO, 36, 39, 41
Independent Surveyors Certificate, 8
Inert Gas, Production of, 41-43
Inorganic Zinc Coatings, 16, 17,
J
Jets - Water Pressure, 2, 33
K
K Machine - BUTTERWORTH1, 3, 6, 47-48
L
LAC™, 12, 17, 22, 30, 46, 48-53, 61-64
LAC Cleanings - Precautions, 50, 51
Lights, 2
- 96 -
L (continued)
Lipophilic, 11
Liquid Cargoes, Types of, 9-10
Load on Top Method (LOT), 36
M
Maximum Acceptable Concentration (MAC) of Toxic Vapors, 45
Mineral Oils, 10
MP Machine, 3
Mops, 2
Mucking, 6
Mucking Winches, 2
MUD CONDITIONER™, 13, 30
N
Nitric Acid, 18
Non-Drying Oils, 9, 46-47, 48
Nozzles - Tank Wash Machine, 3
O
OBO, 14
O&GR™, 12, 17
OSD/LT™, 12, 17, 61
Oil, Cleaning from Bilges, 12, 23, 26
Oxidation - Oils, 19, 49
Oxidation - Paints, 14
Oxygen Analyzer, 43
Oxygen Deficiency, 41, 51
P
P-60 Machine, 3
Paint Solvent, 14
Paints, 15-17, 46, 48
Palladium, Reagent, 18
Passivation, Stainless Steel Tanks, 3
Petroleum Products, 9
pH, 18, 47
Pigment, 14
Polyester Coatings, 15, 16
Polymerization - Drying, Semi-Drying Oils, 20, 27
Polymerization - Paints, 14
Polyurethane Coatings, 15, 16
Pour Point, 27
Precleaning, 7
Precleaning Tank Survey, 7
Protective Clothing, 22, 41, 45
Pump (Tank Cleaning), 2, 28
Pump Rooms, 41
Pumps, Cargo, 41
- 97 -
Q
Quadrant Saddles, 2
Quantity of Cleaners, 24-26, 28-29, 48-53
R
Rags, 2
Recirculation Method, 22, 32, 50
References, 92
Regulations, 7-8, 34-36, 41
Rinsing Tanks, 27
Rock and Roll Cleaning Method, 24-27, 32, 48-49, 50
S
Safety, 41-44
Saponifier, 11
Sawdust, 2
Scrapers, 2
Semi-Drying Oils, 9, 14, 27, 46-47, 48
Ship Structural Diagrams, 54-56
SK Machine - BUTTERWORTH1, 3, 5, 29
Slop Tank Cleaning, 27, 28
Solvents, 10-14
Spanners, 2
Sparks, 43
Spot Cleaning, 20-21, 50-51
Square Root Table, 74
Squeegee Mops, 2
SSK Machine - BUTTERWORTH, 3, 5, 29
Stainless Steel Tanks, 18
Static Electricity, 34, 43, 44
Steaming Tanks, 20
Stripping Lines, 28
Stripping Pump, 6
Structural Diagrams, Ships, 54-56
Surface Active Agent (Surfactant), 11
Survey Tanks, 7, 8
T
Tank Cleaning - Chemicals, 11-13
Tank Cleaning Guide, 62-64
Tank Cleaning Machine - Discharge Rates, 3
Tank Cleaning Machine Cycles - Determination of Number, 28-29
Tank Cleaning Deck Accesses, 5
Tank Cleaning Inlet Pressures, 2
Tank Cleaning Machines, 3-6
Tank Cleaning Methods, 22-27
Tank Cleaning Procedure, 19-21
Tank Cleaning Product Cross-Reference Charts, 61-73
Tank Cleaning Pump, 2, 3, 27
Tank Cleaning Questionnaire, 89-91
Tank Cleaning - System Components, 2-6
Tank Cleaning Water Heater, 5
- 98 -
T (continued)
Tank Coating, Problems with, 18
Tank Coatings, 14-18
Tank Coatings, Maintenance of, 15
Tank Intervals, 54-56
Tank Survey, Failures, 20-21
Tank Vessel Internal Structure - 54-56
Tank Washing Machine, 6
Tanker Safety Code (Guide), 41
Tankers, 14
TC#4™, 11, 17, 22, 23, 25, 30, 31, 32, 61-64
Threshold Limit Value (TLV), 45
Torches, 2
Toxic Chemical Cargoes, 45, 46
Toxic Hazards, 45, 46, 51
Toxic Vapor Stain Tubes, 44
Transverse Section of a Tanker, 55
U
Units, iii
Upgrading, 22, 31
V
Vapors - Dangerous, 36-44
Vegetable Oil, 9, 46-47, 51
Vehicle, Paint, 14
Ventilation, 9, 41, 42
W
Wash Hoses, 2
Wash (Tank Cleaning) Machines, 2-6
Water Soluble Products, 9, 47
Water Jet Pressure, 2, 33
Waxy Cargoes, 19, 23, 27, 28
Winches, Mucking, 2
Z
Zinc Silicate Coatings, 16-17, 47
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