(BLCH) Guide , Bulk Liquid Chemical Handling Guide for Plants, Terminals, Storage and Distribution Depots by CDI 2012
Year: 2012 Language: english Author: CDI Genre: Guide Publisher: WITHERBY Edition: 1 ISBN: 9781856095198 Format: PDF Quality: Scanned pages Pages count: 582 Description: upload by MKP (BLCH) Guide , Bulk Liquid Chemical Handling Guide for Plants, Terminals, Storage and Distribution Depots by CDI 2012 This publication has been developed to provide a clear, comprehensive and practical guide to all, aspects of chemical tank terminal activities, from basic design and layout to the ongoing safe and efficient operation, maintenance and management of the facility. The Bulk Liquid Chemical Handling Guide (BLCH) is the only publication of its kind in the world. The text and imagery within this title provide chemical, terminal and supply chain companies with valuable knowledge and insight into handling bulk liquid chemical products. BLCH follows the chapters of the CDI Terminal Inspection Report, furnishing guidance to terminal managers, employees and inspectors in addressing the management functions and technical operations of a bulk liquid chemical storage terminal. Acknowledging regional legislation and focused on Health, Safety, Environment and Security, the guide is a single international reference offering solutions and alternatives to achieve safe and efficient operational performance.
Contents
VOLUME I 1. Chemicals and their Classification 1.1 Introduction 1.2 Regulatory Considerations 1.3 Basic Chemistry 1.4 Chemical Gases 1.5 Petrochemical Products 1.6 The Polymer Industry 1.7 Oleochemicals 1.8 Some Common Liquid Products Requiring Bulk Storage 1.9 Implications of Chemical Characteristics 1.10 Naming and Numbering Chemicals 1.11 Chemical Classification Systems 1.12 Material Safety Data Sheets (MSDS) 1.13 Special Information or Product Specific Requirements References and Further Reading 2. Storage Tanks and Equipment 2.1 Introduction 2.2 Regulatory Considerations 2.3 Risk Assessment 2.4 Overview of Tank Types 2.5 Location and Layout of Tanks 2.6 General Tank Design and Construction 2.7 Pipework Systems and Pumps 2.8 Common Fittings and Fixtures 2.9 Earthing and Bonding 2.10 Gauging, Temperature Measurement and Sampling 2.11 Vapour and Emission Control 2.12 Bunds and Drains (also Referred to as Dikes) 2.13 Fire Safety 2.14 Operational Issues 2.15 Tank Cleaning 2.16 Inspection, Testing and Maintenance References and Further Reading 3. Product Transfer Equipment 3.1 Introduction 3.2 Regulatory Considerations 3.3 Risk Assessment 3.4 General Considerations 3.5 Pumps 3.6 Pipes 3.7 Valves 3.8 Hoses 3.9 Loading Arms 3.10 Couplings and Gaskets 3.11 Measuring Systems 3.12 Ancillary Equipment 3.13 Earthing and Bonding 3.14 Operational Issues 3.15 Inspection, Testing and Maintenance References and Further Reading 4. Vapour and Emission Control 4.1 Introduction 4.2 Air Quality Management 4.3 Problems Associated with Emissions 4.4 Product Characteristics and Equipment Choice 4.5 Emissions Reduction Programmes 4.6 Sources of Emissions 4.7 Emission Monitoring and Control 4.8 Vapour Lines and Ancillary Equipment 4.9 Flame and Detonation Arresters 4.10 Blowers and Eductors 4.11 Inspection, Testing and Maintenance 4.12 Emissions from Incidents and Accidents References and Further Reading 5. Jetty and Shipping 5.1 Introduction 5.2 Regulatory Considerations 5.3 Risk Assessment 5.4 Design and Construction 5.5 Jetty Infrastructure 5.6 Cargo Transfer Equipment 5.7 Waste Handling Facilities 5.8 Jetty Operations 5.9 Emergency Response 5.10 Jetty Security 5.11 Inspection, Testing and Maintenance References and Further Reading 6. Road and Rail 6.1 Introduction 6.2 Regulatory and Terminal Considerations 6.3 Road and Rail Loading Station Risk Assessments 6.4 Loading and Unloading Infrastructure 6.5 Loading Station Product Transfer Equipment and Systems 6.6 Operations 6.7 Emergency Response 6.8 Security 6.9 Inspection, Testing and Maintenance References and Further Reading 7. Warehousing and Drumming 7.1 Introduction 7.2 Regulatory Requirements 7.3 Risk Assessment and Management 7.4 Product Hazards and Classification 7.5 Dangerous Goods Packaging Requirements 7.6 Labelling of Drums and IBCs 7.7 Drumming 7.8 Warehouse and Infrastructure 7.9 Product Implications and Warehouse Types 7.10 Storage Arrangements 7.11 Training 7.12 Drum and IBC Filling 7.13 Warehousing Operations 7.14 Pallets 7.15 Fire Safety 7.16 Emergency Response 7.17 Security 7.18 Inspection, Testing and Maintenance References and Further Reading 8. Hazardous Area Classification 8.1 Introduction 8.2 Regulatory Considerations 8.3 Hazardous Area Classification Systems 8.4 Fire and Explosion 8.5 Product Characteristics 8.6 Hazardous Area Classification – Assessing the Risk 8.7 Documentation 8.8 Overview of ATEX Requirements 8.9 Vehicles as Mobile Sources of Ignition 8.10 Inspection, Testing and Maintenance References and Further Reading VOLUME II 9. Fire Safety 9.1 Introduction 9.2 Regulatory Considerations 9.3 Classification of Fires 9.4 Terminal Fire and Explosion Hazard Areas 9.5 Fire-Related Hazards 9.6 Fire and Explosion Hazard Management (FEHM) 9.7 Fire Prevention 9.8 Fire and Flammable Vapour Detection 9.9 Fire Protection 9.10 Fire Response Strategies and Options 9.11 Inspection, Testing and Maintenance References and Further Reading 10. Buildings 10.1 Introduction 10.2 Regulatory Considerations 10.3 Building Risk Assessments 10.4 Fires 10.5 Toxic Materials 10.6 Explosions 10.7 Management of Change 10.8 Terminal Layout and Buildings 10.9 General Ventilation Issues 10.10 Emergency Response 10.11 Security 10.12 Inspection, Testing and Maintenance References and Further Reading 11. Solid and Liquid Waste 11.1 Introduction 11.2 Regulatory Compliance 11.3 Terminal Waste Inventory 11.4 Water Management 11.5 Sewers, Drains and Bunds 11.6 Water Collection and Treatment Facilities 11.7 Cleaning 11.8 Waste 11.9 Waste Handling 11.10 Carriage and Disposal of Hazardous Waste 11.11 Inspection, Testing and Maintenance References and Further Reading 12. Electrical Equipment and Power Distribution 12.1 Introduction 12.2 Regulatory Considerations 12.3 Risk Assessment 12.4 System Drawings and Schedules 12.5 Substations and Switch Rooms 12.6 Cables and Ancillary Equipment 12.7 Motors and Ancillary Equipment 12.8 Lighting 12.9 Transportable and Portable Equipment 12.10 Alternative Energy Sources 12.11 Earthing and Static Protection 12.12 Cathodic Protection 12.13 Fire Safety 12.14 Emergency Response 12.15 Security Arrangements 12.16 Inspection, Testing and Maintenance References and Further Reading 13. Traffic Circulation and Control 13.1 Introduction 13.2 Regulatory and Terminal Considerations 13.3 Traffic Circulation Risk Assessments 13.4 Vehicle Safety 13.5 General Design Principles for Roads and Facilities 13.6 General Traffic Management 13.7 Receipts and Deliveries 13.8 Driver Requirements and Control 13.9 Emergency Response 13.10 Security 13.11 Inspection, Testing and Maintenance References and Further Reading 14. Personnel Safety 14.1 Introduction 14.2 Factors Affecting Health and Safety 14.3 Occupational Health Controls 14.4 Personal Protective Equipment 14.5 Job Safety Analysis 14.6 Permit to Work Systems References and Further Reading 15. Emergency Response 15.1 Introduction 15.2 Regulatory Considerations 15.3 Assessment of Risks and Consequences 15.4 Emergency Preparedness 15.5 Emergency Response Plans (ERP) 15.6 Post Incident Cleanup and Recovery 15.7 Information and Training 15.8 Resources (Manpower/Equipment/Materials) 15.9 Security Arrangements 15.10 Inspection, Testing and Maintenance References and Further Reading 16. Security 16.1 Introduction 16.2 Regulatory Considerations 16.3 Security Risk Assessment 16.4 Security Plan 16.5 Security Performance Standards 16.6 Security Training 16.7 Site Security 16.8 Security and the Carriage of Dangerous Goods 16.9 Pipeline Security 16.10 Jetty Security 16.11 CCTV Cameras 16.12 Computer and Document Security 16.13 Security Against Insider Activities 16.14 Security and Emergency Response 16.15 Inspection, Testing and Maintenance References and Further Reading 17. Management of the Terminal 17.1 Level 1 – Policies and Procedures 17.2 Level 2 – Objectives and Management Plans 17.3 Level 3 – Operational Disciplines
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BLCH Guide Bulk Liquid Chemical Handling Guide by CDI 2012.zip
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(BLCH) Guide , Bulk Liquid Chemical Handling Guide for Plants, Terminals, Storage and Distribution Depots by CDI 2012
Year: 2012
Language: english
Author: CDI
Genre: Guide
Publisher: WITHERBY
Edition: 1
ISBN: 9781856095198
Format: PDF
Quality: Scanned pages
Pages count: 582
Description: upload by MKP
(BLCH) Guide , Bulk Liquid Chemical Handling Guide for Plants, Terminals, Storage and Distribution Depots by CDI 2012
This publication has been developed to provide a clear, comprehensive and practical guide to all, aspects of chemical tank terminal activities, from basic design and layout to the ongoing safe and efficient operation, maintenance and management of the facility.
The Bulk Liquid Chemical Handling Guide (BLCH) is the only publication of its kind in the world. The text and imagery within this title provide chemical, terminal and supply chain companies with valuable knowledge and insight into handling bulk liquid chemical products. BLCH follows the chapters of the CDI Terminal Inspection Report, furnishing guidance to terminal managers, employees and inspectors in addressing the management functions and technical operations of a bulk liquid chemical storage terminal. Acknowledging regional legislation and focused on Health, Safety, Environment and Security, the guide is a single international reference offering solutions and alternatives to achieve safe and efficient operational performance.
Contents
VOLUME I1. Chemicals and their Classification
1.1 Introduction
1.2 Regulatory Considerations
1.3 Basic Chemistry
1.4 Chemical Gases
1.5 Petrochemical Products
1.6 The Polymer Industry
1.7 Oleochemicals
1.8 Some Common Liquid Products Requiring Bulk Storage
1.9 Implications of Chemical Characteristics
1.10 Naming and Numbering Chemicals
1.11 Chemical Classification Systems
1.12 Material Safety Data Sheets (MSDS)
1.13 Special Information or Product Specific Requirements References and Further Reading
2. Storage Tanks and Equipment
2.1 Introduction
2.2 Regulatory Considerations
2.3 Risk Assessment
2.4 Overview of Tank Types
2.5 Location and Layout of Tanks
2.6 General Tank Design and Construction
2.7 Pipework Systems and Pumps
2.8 Common Fittings and Fixtures
2.9 Earthing and Bonding
2.10 Gauging, Temperature Measurement and Sampling
2.11 Vapour and Emission Control
2.12 Bunds and Drains (also Referred to as Dikes)
2.13 Fire Safety
2.14 Operational Issues
2.15 Tank Cleaning
2.16 Inspection, Testing and Maintenance References and Further Reading
3. Product Transfer Equipment
3.1 Introduction
3.2 Regulatory Considerations
3.3 Risk Assessment
3.4 General Considerations
3.5 Pumps
3.6 Pipes
3.7 Valves
3.8 Hoses
3.9 Loading Arms
3.10 Couplings and Gaskets
3.11 Measuring Systems
3.12 Ancillary Equipment
3.13 Earthing and Bonding
3.14 Operational Issues
3.15 Inspection, Testing and Maintenance References and Further Reading
4. Vapour and Emission Control
4.1 Introduction
4.2 Air Quality Management
4.3 Problems Associated with Emissions
4.4 Product Characteristics and Equipment Choice
4.5 Emissions Reduction Programmes
4.6 Sources of Emissions
4.7 Emission Monitoring and Control
4.8 Vapour Lines and Ancillary Equipment
4.9 Flame and Detonation Arresters
4.10 Blowers and Eductors
4.11 Inspection, Testing and Maintenance
4.12 Emissions from Incidents and Accidents References and Further Reading
5. Jetty and Shipping
5.1 Introduction
5.2 Regulatory Considerations
5.3 Risk Assessment
5.4 Design and Construction
5.5 Jetty Infrastructure
5.6 Cargo Transfer Equipment
5.7 Waste Handling Facilities
5.8 Jetty Operations
5.9 Emergency Response
5.10 Jetty Security
5.11 Inspection, Testing and Maintenance References and Further Reading
6. Road and Rail
6.1 Introduction
6.2 Regulatory and Terminal Considerations
6.3 Road and Rail Loading Station Risk Assessments
6.4 Loading and Unloading Infrastructure
6.5 Loading Station Product Transfer Equipment and Systems
6.6 Operations
6.7 Emergency Response
6.8 Security
6.9 Inspection, Testing and Maintenance References and Further Reading
7. Warehousing and Drumming
7.1 Introduction
7.2 Regulatory Requirements
7.3 Risk Assessment and Management
7.4 Product Hazards and Classification
7.5 Dangerous Goods Packaging Requirements
7.6 Labelling of Drums and IBCs
7.7 Drumming
7.8 Warehouse and Infrastructure
7.9 Product Implications and Warehouse Types
7.10 Storage Arrangements
7.11 Training
7.12 Drum and IBC Filling
7.13 Warehousing Operations
7.14 Pallets
7.15 Fire Safety
7.16 Emergency Response
7.17 Security
7.18 Inspection, Testing and Maintenance References and Further Reading
8. Hazardous Area Classification
8.1 Introduction
8.2 Regulatory Considerations
8.3 Hazardous Area Classification Systems
8.4 Fire and Explosion
8.5 Product Characteristics
8.6 Hazardous Area Classification – Assessing the Risk
8.7 Documentation
8.8 Overview of ATEX Requirements
8.9 Vehicles as Mobile Sources of Ignition
8.10 Inspection, Testing and Maintenance References and Further Reading
VOLUME II
9. Fire Safety
9.1 Introduction
9.2 Regulatory Considerations
9.3 Classification of Fires
9.4 Terminal Fire and Explosion Hazard Areas
9.5 Fire-Related Hazards
9.6 Fire and Explosion Hazard Management (FEHM)
9.7 Fire Prevention
9.8 Fire and Flammable Vapour Detection
9.9 Fire Protection
9.10 Fire Response Strategies and Options
9.11 Inspection, Testing and Maintenance References and Further Reading
10. Buildings
10.1 Introduction
10.2 Regulatory Considerations
10.3 Building Risk Assessments
10.4 Fires
10.5 Toxic Materials
10.6 Explosions
10.7 Management of Change
10.8 Terminal Layout and Buildings
10.9 General Ventilation Issues
10.10 Emergency Response
10.11 Security
10.12 Inspection, Testing and Maintenance References and Further Reading
11. Solid and Liquid Waste
11.1 Introduction
11.2 Regulatory Compliance
11.3 Terminal Waste Inventory
11.4 Water Management
11.5 Sewers, Drains and Bunds
11.6 Water Collection and Treatment Facilities
11.7 Cleaning
11.8 Waste
11.9 Waste Handling
11.10 Carriage and Disposal of Hazardous Waste
11.11 Inspection, Testing and Maintenance References and Further Reading
12. Electrical Equipment and Power Distribution
12.1 Introduction
12.2 Regulatory Considerations
12.3 Risk Assessment
12.4 System Drawings and Schedules
12.5 Substations and Switch Rooms
12.6 Cables and Ancillary Equipment
12.7 Motors and Ancillary Equipment
12.8 Lighting
12.9 Transportable and Portable Equipment
12.10 Alternative Energy Sources
12.11 Earthing and Static Protection
12.12 Cathodic Protection
12.13 Fire Safety
12.14 Emergency Response
12.15 Security Arrangements
12.16 Inspection, Testing and Maintenance References and Further Reading
13. Traffic Circulation and Control
13.1 Introduction
13.2 Regulatory and Terminal Considerations
13.3 Traffic Circulation Risk Assessments
13.4 Vehicle Safety
13.5 General Design Principles for Roads and Facilities
13.6 General Traffic Management
13.7 Receipts and Deliveries
13.8 Driver Requirements and Control
13.9 Emergency Response
13.10 Security
13.11 Inspection, Testing and Maintenance References and Further Reading
14. Personnel Safety
14.1 Introduction
14.2 Factors Affecting Health and Safety
14.3 Occupational Health Controls
14.4 Personal Protective Equipment
14.5 Job Safety Analysis
14.6 Permit to Work Systems References and Further Reading
15. Emergency Response
15.1 Introduction
15.2 Regulatory Considerations
15.3 Assessment of Risks and Consequences
15.4 Emergency Preparedness
15.5 Emergency Response Plans (ERP)
15.6 Post Incident Cleanup and Recovery
15.7 Information and Training
15.8 Resources (Manpower/Equipment/Materials)
15.9 Security Arrangements
15.10 Inspection, Testing and Maintenance References and Further Reading
16. Security
16.1 Introduction
16.2 Regulatory Considerations
16.3 Security Risk Assessment
16.4 Security Plan
16.5 Security Performance Standards
16.6 Security Training
16.7 Site Security
16.8 Security and the Carriage of Dangerous Goods
16.9 Pipeline Security
16.10 Jetty Security
16.11 CCTV Cameras
16.12 Computer and Document Security
16.13 Security Against Insider Activities
16.14 Security and Emergency Response
16.15 Inspection, Testing and Maintenance References and Further Reading
17. Management of the Terminal
17.1 Level 1 – Policies and Procedures
17.2 Level 2 – Objectives and Management Plans
17.3 Level 3 – Operational Disciplines
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