zxc ® 05-Ноя-2012 12:13

WASTE OIL INCINERATOR UNIT TYPE : MAXI 50SL-1


Year: 2005
Language: english
Author: Hyundai
Genre: INSTRUCTION FOR OPERATION
Publisher: Hyundai Marine Machinery Co., Ltd.
DOCUMENT NO: DAESUN-INC-SB452-R0
Format: PDF
Quality: OCR without errors
Number of pages: 167
Description: INSTRUCTION BOOK FOR W. O. INCINERATOR TYPE : MAXI 50SL-1 HMMCO Hyundai Marine Machinery Co., Ltd. Page 8
DESCRIPTION OF HYUNDAI-ATLAS INCINERATOR TYPE MAXI 50 SL-1
The MAXI incinerator is designed to incinerate solid waste and all types of combustible non-explosive oil
sludge with a flash point of min. 60, without being a nuisance to the surroundings. The incinerator is
made as a compact plant of the multi-chamber design,
The incinerator is delivered with the following built-on main components:
- Primary blower for cooling and combustion air
- Sludge burner
- W.O dosing pump
- Primary burner for primary combustion chamber
- Control panel (CP-1)
- Thermocouples for detecting temperatures and alarm in primary combustion chamber
- Internal electric-cable oil/air pipes and valves
- Automatic built-on non-fallback sluice supplied loose for mounting in funnel:
- Thermocouple for detecting high flue gas temperature and alarm
The incinerator is designed according to the basic principles of ensuring a highly efficient
Combustion and a high degree of safety.
The first principles is relapsed by means of :
- High combustion temperature
- Secondary combustion chamber
- Level of inside insulation (maintenance a constant temperature in the combustion chamber).
- Reduction of pollution from the incinerator.
The high degree of safety is relapsed by fully automatic operation and monitoring of the Incinerator,
complying with the word’s most restrictive requirements. Furthermore by an air cooling flow surrounding
the combustion chamber in the space between this and the external surface of the incinerator.
This degree of safety should eliminate any concern about the incinerator, once it has been installed.
THE INCINERATOR
The incinerator is designed with a primary combustion chamber for burning sludge oil and/or solid waste,
and a secondary combustion chamber for burning out uncombusted exhaust gases.
The primary combustion chamber is equipped with a diesel oil burner called primary burner.
PRIMARY COMBUSTION CHAMBER
The incinerator is designed to combust solid waste and/or oil. The heat from the primary burner will dry
out and start burning the solid waste and/or ignite the sludge oil.
The very large heat transmission area in the primary combustion chamber optimizes the drying and
burning of the solid waste.
COMBUSTION SECONDARY CHAMBER
The primary and the secondary combustion chamber are separated by wall made of ceramic heavy duty
refractory. In the secondary combustion chamber the gases from the primary combustion chamber
will burn out.

Main Data

The incinerator should be installed and placed according to the rules of the classification societies and to
the national shipping boards.
In front of the feeding door for the sluice a space of min. 1.5m must be foreseen for feeding the refuse
bags and inspection of the primary burner, thermocouple, valves, and the removal of ashes.
The incinerator should be placed in the ship where the vibrations are as few as possible and especially
with regard to the transportation of solid waste and for the lay-out of the funnel.
We recommend floor plates around the incinerator rather than grids due to the risk of spillage of refuse
and ashes.
3.0 DIESEL OIL SUPPLY - DIESEL OIL TANK
The supply and return pipe for diesel oil to and from the incinerator, see the dimension drawing.
Pressure and suction conditions, see technical data for components. The diesel oil supply pipes should
be provided with strainers to avoid any blocking of the pipes. The pump on the primary burner is also
provided with strainers built in the pumps. The oil pump of the primary burner is a gear wheel pump
which constantly circulates the oil in the circulation pipe.
The max. suction head for the diesel oil pump is 3 meters.
INSTRUCTION BOOK FOR W. O. INCINERATOR TYPE : MAXI 50SL-1
HMMCO Hyundai Marine Machinery Co., Ltd. Page 5
4.0 SLUDGE TANK AND CIRCULATION PIPE
For supply and return pipe for oil sludge between the incinerator and the sludge tank, See pipe diagram
(Final drawing)
4.1 SLUDGE TANK
The sludge tank for waste oil has to be provided with a mill (PU-5) for agitation and comminution of the
contents of the tank.
The tank must be designed with a view to securing an effective homogenization;
irregular shapes and webs should be avoided.
The sludge tank is to be provided with :
a. Heater and temperature controller
b. Level switch for "low level" for stopping of incinerator when the tank is empty.
Level switch for "High level" and "Low level" as alarm function on the main panel of the ship should
also be installed.
c. Mill for comminution and agitation of the sludge contents.
d. Thermostat for "Alarm high sludge temperature"
4.2 MILL PUMP (PU-5)
The suction branch of the mill should be placed as close to the sludge tank as possible. If the mill is
placed lower than the sludge level, there should be a valve on the suction side.
The return pipe of the mill should be made as short as possible, i.e. the length must not exceed the
diagonal of a 2 to 3 m 3 tank.
INSTRUCTION BOOK FOR W. O. INCINERATOR TYPE : MAXI 50SL-1
HMMCO Hyundai Marine Machinery Co., Ltd. Page 6
5.0 COMPRESSED AIR SUPPLY
For supply of compressed air to sluice on incinerator, see dimension drawing(Final drawing).
To avoid any blocking of the air pipe a strainer is needed in the air supply piping system.
6.0 FLUE GAS FUNNEL
Dimension of funnel, see technical data of incinerator, dimension drawing, and installation drawing for
mixing chamber. Max. counter pressure in funnel incl. outlet loss 300 Pa (30 mmWG).To obtain sufficient
draught in the incinerator it is recommended to avoid too many sharp bending and dimension of funnel
less than indicated in "Technical data of incinerator". If this is not possible, an in-line flue gas fan has to
be mounted in the upper part of the funnel Thermocouple (TC-2) in funnel is supplied loose for mounting
in funnel.
7.0 ELECTRICAL CABLE CONNECTION TO CONTROL PANEL
The power cable is connected directly to the control panel of the incinerator.
For cable entry, see arrangement for control panel and el-diagrams. The following connections are to be
connected with the terminal row in the control panel:
- Main power
- Remote alarm
- Low level/high level switch on sludge tank (if needed)
- Thermocouple in funnel (TC-2)
INSTRUCTION BOOK FOR W. O. INCINERATOR TYPE : MAXI 50SL-1
HMMCO Hyundai Marine Machinery Co., Ltd. Page 7
8.0 AIR SUPPLY TO INCINERATOR ROOM
The air supply to the room where the incinerator is placed must be dimensioned in such a way that the
air supply to the incinerator is sufficient and so that noise as well as inconvenience for the operator can
be avoided.
9.0 ADDITIONAL INFORMATION
Fire Extinguishing Systems:
Fire extinguishing is to be provided to comply with regulation 6 of SOLAS 74, chapter -2, as amended.
Each incinerator room is to be provided with one portable extinguisher for the extinguishing of oil fires.
Fixed Fire Detection Fire Alarm System:
If the incinerator room is to be periodically unattended, a fixed fire detection and fire alarm system is to
be provided for the incinerator room. This system has to comply with regulation 14 of SOLAS 74, chapter
-2, as amended.
Protection against Low Voltage:
It is the responsibility of the customer to ensure that no abnormal operation of the incinerator occurs due
to low voltage. In general, a ship's generator system is secured against low voltage.
However, if this is not the case, the customer must design their electrical system so that the incinerator
will not shut down at periods of low voltage.
Emergency Shut-Off Valve
The pipe system for supply and return of diesel oil and oil sludge to incinerator and tanks has to be
provided with emergency shut-off valve operated outside the room, in accordance with the rules of the
classification societies.

DRAWING LIST FOR WORKING

1 SPECIFICATION VHS –SB452 –1
?10 3 – 11
2 PIPE DIAGRAM HIE – WP0501001 12
3 WASTE OIL INCINERATOR HID – V050003 13
4 DETAIL OF FITTING DWG HID – VF0501003 14
5 OUTLINE OF TURBO FAN AT – ABB1200 15
6 EXPANSION JOINT HIE - I00048 16
7 TEMPERATURE SENSOR (FOR EXH. GAS) HCE - 100036 17
8 MAIN CONTROL PANEL (CP-1) HIF – 050200
~0501501 18 ~ 41
9 - - -
10 WASTE OIL SERVICE TANK
CONTROL PANEL (CP-2) HIF – 001 ~ 501 43 ~ 57
11 WASTE OIL SERVICE TANK HID – HTWSB452 58
12 MILL PUMP HIE – OUT030128D 59
13 THERMO STAT ITS - 1208 60
14 FLOAT DIAL LEVEL GAUGE SLG – DL - 100 61
15 FLOAT LEVEL S/W HJ – 2H01 62
16 EM’CY SHUT – OFF VALVE HCD–F7399 – 01 63
17 SELF CLOSING DRAIN VALVE HIE – F7398 - 02 64
18 TEMP’ CONTROL VALVE HDC – DF - 15 65
19 HEAT SENSOR FOR TEMP’ CONT. VALVE HHS - 001 66
20 Y – TYPE STRAINER HCE - 100037 67
21 STEAM TRAP SMT - 15040 68
22 THERMO CONTROL VALVE UNIT HIE - 7034 69
23 - - -
24 THERMO METER KI – TM01 71
25 LIST OF SPARE PART LSP –SB452 – 01

GENERAL SPECIFICATION

1. GENERAL SPECIFICATION
1.1 RULE : NK, IMO TYPE APPROVAL CERTIFICATE
[GUIDELINES FOR THE IMPLEMENTATION of ANNEX V OF MARPOL 73/78,
RESOLUTION MEPC 76(40). ]
1.2 ELECTRIC SOURCE
1) POWER SOURCE
2) CONTROL SOURCE
1.3 UNIT
1.4 NAME PLATE
1.5 PAINTING COLOR OF CONTROL PANEL
PAINTING COLOR OF INCINERATOR BODY
1.6 CAUTION PLATE
2. TECHNICAL DATA
2.1 TYPE
2.2 CALORY CAPACITY
2.3 SOLID WASTE (2,400Kcal/Kg)
2.4 LIQUID WASTE (8,600Kcal/Kg)
2.5 RETENTION TIME FLUE GAS
2.6 TOTAL AIR CONSUMPTION INCINERATOR
2.7 FLUE GAS OUTLET FLANGE DIAMETER
2.8 FLUE GAS TEMPERATURE
2.9 FLUE GAS VOLUME
2.10 MAX. COUNTER PRESSURE IN FUNNEL
(INCL. OUTLET LOSS)
2.11 FUEL OIL CONSUMPTION MAX.
(WEHN HEATING THE INCINERATOR)
2.12 COMPRESSED AIR CONSUMPTION(SLUDGE BURNER)
2.13 COMPRESSED AIR PRESSURE
(AIR SUPPLY LINE : MIN. O15 ABOVE)
2.14 WORKING STEAM PRESSURE
2.15 TIME TO HEAT UP TO 700?
2.16 FUEL OIL
2.17 INSIDE DIAM. OF DIESEL OIL PIPE
2.18 FEEDING DOOR OPENING
3. TECHNICAL DATA FOR COMPONENTS.
3.1 CONTROL PANEL(CP-1) FULL AUTO CONTROL SYSTEM SPLASH-PROOF(IP44) GRADE MODE OF
HOT-PRECESS STEEL PLATE
1) INSTALLED MOTOR OUT-PUT
2) DEMAND FACTOR
3) ALARM
3.2 COOLING SYSTEM (PRIMARY BLOWER) IS A HIGH PRESSURE CENTRIFUGAL FAN OF THE WELDED
DESIGN WITH A TOTAL DIRECT DRIVE
1) CAPACITY
2) STATIC PRESSURE
3) REVOLUTION
4) MOTOR
5) INSULATION
6) RATING CURRENT
7) MOTOR WEIGHT
3.3 W. O. DOSING PUMP
IS A SELF-PRIMING POSITIVE DISPLACEMENT PUMP WITH GEAR MOTOR
1) TYPE
2) CAPACITY MAX.
3) HEAD(DISCHARGE)
4) GEAR TYPE
5) MOTOR
6) INSULATION
7) RATING CURRENT
8) WEIGHT
3.4 PRIMARY BURNER
IS A FULLY AUTOMATIC HIGH PRESSURE OIL BURNER
1) TYPE BURNER
2) TYPE OIL PUMP
3) FUEL OIL
4) CAPACITY
5) MOTOR
6) INSULATION
7) RATING CURRENT
8) WEIGHT
3.5 SLUDGE BURNER
IS A SPECIAL BURNER FOR IMPURITIES OF MAX. 8mm OF THE COMPRESSED AIR ATOMIZING TYPE
MADE OF HEAT-RESISTANT STEEL
HYUNDAI-ATLAS INCINERATORS Page :
VHS – SB452 - 4
3-6 FLUE-GAS DAMPER
IT IS INSTALLED ON FLUE GAS OUTLET AND ADJUST BY MANUAL
3-7 EXPANSION JOINT
1) SIZE
3-8 TEMPERATURE SENSOR ( FOR EXH. GAS )
1) MODEL
2) FITTING
1SET
4. LOOSE PARTS FOR W. O. TANK
4-1 CONTROL PANEL FOR W.O. SERV. TANK (CP-2) 1 SET
THE CONTROL PANEL IS FOR SEPARATE AND WITH BUILT-IN CONTROL LAMPS, RELAY, NO FUSE
BREAKER, AND CONTACTORS.
4-2 MILL PUMP
1) MODEL
2) FITTING INLET
OUTLET
3) CAPACITY
4) HEAD
5) MOTOR
6) INSULATION
7) RATING CURRENT
8) WEIGHT
4-3 THERMO STAT (HIGH OIL TEMP.)
1) TYPE
2) RANGE
4-4 THERMO STAT (LOW OIL TEMP.)
1) TYPE
2) RANGE
4-5 LEVEL SWITCH (FOR HIGH/LOW LEVEL )
1) MODEL
2) FITTING
4-6 FLOAT LEVEL GAUGE
1) MODEL
2) FITTING
4-7 THERMO METER
1) MODEL
2) FITTING
1 SET
5. SPARE PART
ACCORDING TO THE "SPARE PART LIST

TABLE OF CONTENTS

INSTALLATION INSTRUCTIONS
Installation & storage instruction for incinerators ……..………………………………….…
Instruction for installation ..........................................................…………………………..
Description of incinerator ……………………………………………………………………..
Basic principles ......................................................................…………………………….
Working principles ....................................................................…………………………..
Description of process diagram ........................................................…………………….
Technical data for incinerator ........................................................………………………
Technical data – components ...........................................................……………………
INSTRUCTION FOR OPERATION:
Operating instructions ................................................................………………………...
INSTRUCTION FOR OPERATION OF INCINERATOR :
Operating instructions ................................................................…………………………
Calorific values in some waste products ...............................................…………………
Warning ...............................................................................………………………………
General instructions for operation of incinerator .....................................……………….
TROUBLE SHOOTING :
Trouble shooting chart – incinerator ..................................................…………………...
Trouble shooting chart – W.O dosing pump PU-3 ......................................……………..
INSTRUCTION FOR OPERATION AND MAINTENANCE OF PARTS :
Operating instructions for digital temperature controller ...................…………………….
Operating instructions for flue gas temp. controller ………………………………………..
Operation instructions for burner control box ……………………………………………….
Primary burner – instruction for operation and maintenance ............................…………
W.O dosing pump (PU-3) operating and maintenance instruction .......................………
Sludge burner …………………………………………………………………………………..
Instruction for repair of refractory lining ...........................................……………………..
Scheme for maintenance ................................................................………………………
Lubrication scheme ....................................................................……………………….…
LIST OF PARTS :
Component drawing .....................................................................………………………..
List of component .....................................................................…………………………..
Parts list for primary burner ...................................................……………………………..
Parts list for W.O dosing pump .........................................……………………………..
Parts list for sludge burner ....................................................…………………….……….
ADDITIONAL DRAWING & COMPONENTS :
Instructions for operation (PU-5) ……………...............................…………………………
Technical data – Mill pump(PU-5) ……………………………………………………………
Part list for PU-5 ………………………………………………………………………………..
Оценка: 5 / 5 (Голосов: 11)
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