Year: 2006 Language: english Author: Liebherr Genre: Manual Series: VERSION 001 - 03.08.2006 Format: PDF Quality: OCR without errors Number of pages: 289 Description: VOLUME 1 OPERATING MANUAL CBG 30/28 Litronic This volume contains information for start-up, operation and maintenance. o The technical documentation for the maintenance and service personnel are in volume 2 and volume 3. Volume 2 Technical information Information concerning the electrical and hydraulics systems of the machine can be found here. Volume 3 Spare parts catalogue This book contains information for the provision of spare parts. o The complete documentation from volume 1 to 3 is stored on CD?ROM. DESIGN OF THE VOLUME 1 OPERATING MANUAL The operating manual consists of individual continuously numbered chapters. These chapters are arranged in the yellow register of the bound file. A summary of the chapter at the beginning of the operating manual enables a rapid orientation. The subse quent list of contents gives information about the content of the individual chapters. At the beginning of the following chapters under "General" you will find a short description of content. Page numbers contains the current chapter number as a prefix. For example page "210" designates the tenth page of chapter two "Product description". DESIGN OF THE VOLUME 2 TECHNICAL INFORMATION The technical information consists of individual continuously numbered chapters. These chapters are arranged in the yellow register of the bound file. A summary of the chapter at the beginning of each chapter enables a rapid orientation. The subsequent list of contents gives information about the content of the individual chapters.
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Liebherr Crane CBG 30/28 Litronic / TECHNICAL INFORMATION + OPERATING MANUAL
Language: english
Author: Liebherr
Genre: Manual
Series: VERSION 001 - 03.08.2006
Format: PDF
Quality: OCR without errors
Number of pages: 289
Description:
VOLUME 1 OPERATING MANUAL CBG 30/28 Litronic
This volume contains information for start-up, operation and maintenance.
o The technical documentation for the maintenance and service personnel are in volume 2 and volume 3.
Volume 2 Technical information
Information concerning the electrical and hydraulics systems of the machine can be found
here.
Volume 3 Spare parts catalogue
This book contains information for the provision of spare parts.
o The complete documentation from volume 1 to 3 is stored on CD?ROM.
DESIGN OF THE VOLUME 1 OPERATING MANUAL
The operating manual consists of individual continuously numbered chapters.
These chapters are arranged in the yellow register of the bound file.
A summary of the chapter at the beginning of the operating manual enables a rapid orientation. The subse
quent list of contents gives information about the content of the individual chapters.
At the beginning of the following chapters under "General" you will find a short description of content.
Page numbers contains the current chapter number as a prefix.
For example page "210" designates the tenth page of chapter two "Product description".
DESIGN OF THE VOLUME 2 TECHNICAL INFORMATION
The technical information consists of individual continuously numbered chapters.
These chapters are arranged in the yellow register of the bound file.
A summary of the chapter at the beginning of each chapter enables a rapid orientation.
The subsequent list of contents gives information about the content of the individual chapters.
VOLUME 1 INDEX
1. INTRODUCTION . . . . . . . . . 1.31.1. USING THE DOCUMENTATION . . . . . . . . . . . . 1.5
2. PRODUCT DESCRIPTION . 2.3
2.1. GENERAL . . . . . . . . . . 2.3
2.2. UTILIZATION AS DIRECTED . . . . . . . . . . . . . . . 2.3
2.3. MACHINE IDENTIFICATION . . . . . . . . . . . . . . . 2.4
2.4. TECHNICAL DATA . . . 2.6
2.5. GENERAL ARRANGEMENT . . . . . . . . . . . . . . . 2.9
3. SAFETY GUIDELINE . . . . . 3.3
3.1. GENERAL . . . . . . . . . . 3.3
3.2. AREAS OF RESPONSIBILITY . . . . . . . . . . . . . . 3.5
3.3. PERSONAL REQUIREMENTS OF THE CRANE OPERATOR . . . . . . . 3.6
3.4. PERSONAL PROTECTIVE GEAR . . . . . . . . . . . 3.7
3.5. WORK AREA . . . . . . . . 3.8
3.6. SAFETY AND MONITORING DEVICES . . . . . . 3.8
3.7. SAFETY SIGNS ON THE MACHINE . . . . . . . . . 3.9
3.8. MACHINE SPECIFIC DANGERS . . . . . . . . . . . . 3.12
3.9. ADDITIONAL DANGERS . . . . . . . . . . . . . . . . . . . 3.15
3.10.NOTES ON SAFETY FOR THE MACHINE OPERATOR . . . . . . . . . . . . 3.19
3.11. NOTES ON SAFETY FOR THE BUILDING?SITE PERSONAL . . . . . . . 3.19
4. CONTROL AND OPERATING ELEMENTS . . . . . . . 4.3
4.1. GENERAL . . . . . . . . . . 4.3
4.2. OPERATOR’S CONTROLSTAND . . . . . . . . . . . 4.3
4.3. CONTROL PANELS . . 4.4
4.4. EMERGENCY STOPS 4.10
4.5. MONITOR . . . . . . . . . . 4.11
4.6. INDICATIONS ON THE MONITOR . . . . . . . . . . 4.13
4.7. CONTROL PANEL FOR AIR CONDITION . . . . 4.26
4.8. SWITCH CABINET . . . 4.27
5. CRANE OPERATION . . . . . 5.3
5.1. GENERAL . . . . . . . . . . 5.3
5.2. CHECKS BEFORE DAILY START UP . . . . . . . 5.7
5.3. DAILY START?UP . . . . 5.8
5.4. HOOK OPERATION . . 5.12
5.5. GRAB OPERATION . . 5.13
5.6. SYNCHRONIZATION . 5.16
6. EMERGENCY OPERATION 6.3
6.1. INSTRUCTIONS FOR EMERGENCY HAND PUMP . . . . . . . . . . . . . . . . 6.3
6.2. PROCEDURE TO OPEN THE GRAB . . . . . . . . 6.4
6.3. PROCEDURE TO LOWER THE GRAB . . . . . . 6.4
6.4. PROCEDURE TO RELEASE THE SLEWING BRAKES . . . . . . . . . . . . . 6.4
6.5. PROCEDURE TO LOWER THE BOOM . . . . . . 6.5
7. MAINTENANCE . . . . . . . . . . 7.3
7.1. QUALIFIED PERSONS . . . . . . . . . . . . . . . . . . . . 7.3
7.2. SERVICE SPARE?PARTS AND STANDARD TOOLS . . . . . . . . . . . . . . . . 7.4
7.3. MAINTENANCE INTERVALS . . . . . . . . . . . . . . . 7.5
7.4. ELECTRIC MOTOR . . 7.17
7.5. GEARBOXES . . . . . . . 7.19
7.6. MULTIPLE DISC BRAKES . . . . . . . . . . . . . . . . . 7.22
7.7. CRANE ROPES . . . . . 7.23
7.8. ROPE PULLEYS . . . . . 7.27
7.9. HYDRAULIC LINES AND HOSES . . . . . . . . . . . 7.30
7.10.HYDRAULIC OIL TANK . . . . . . . . . . . . . . . . . . . . 7.31
7.11. LIEBHERR CONDITION MONITORING . . . . . . 7.34
7.12.PRESSURE ACCUMULATORS . . . . . . . . . . . . . 7.39
7.13.MAINTENANCE OF OIL COOLERS . . . . . . . . . 7.39
7.14.ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . 7.40
7.15.SLIP RING UNIT . . . . . 7.41
7.16.AIR CONDITIONING SYSTEM . . . . . . . . . . . . . 7.42
INDEX VOLUME 2
1. GENERAL DRAWINGS...2. HYDRAULIC DRAWINGS.. . . . . . . . . . . . .
3. ELECTRIC DRAWINGS.. . . . . . . . . . . . . .
4. ELECTRONIC... . . . . . . . .
4.1. CRANE CONTROL TESTSYSTEM
4. ADDITIONAL DOCUMENTATION.. . . . . .
4.1. MODEM
1. GENERAL DRAWINGS
Drawing title Drawing number Pages
General arrangement 2193.001.19.00.000?000 1 pages
Reeving plan 2193.721.05.00.000?001 1 pages
2. HYDRAULIC DRAWINGS
Drawing title Drawing number Pages
Schematic hydraulic 2193.970.10.00.001?001 4 pages
3. ELECTRIC DRAWINGS
Drawing title Drawing number Pages
Outline power supply 2193.600.19.00.031?000 5 pages
Outline electric of crane 2193.600.07.00.032?000 10 pages
Electric wiring diagram 2193.600.07.00.061?004 54 pages
Air Condition 2189.690.00.00.000?002 1 pages
4. ELECTRONIC... . . . . . . . 4.2
4.1. CRANE CONTROL TESTSYSTEM.. . . . 4.2
4.1.1. FEATURES.... . . . . 4.2
4.1.2. GENERAL.... . . . . . 4.2
4.1.3. STARTING UP OF THE TEST SYSTEM.. . . . . . . . 4.3
4.1.4. THE MENUES.... . . 4.3
4.1.5. INPUT / OUTPUT PAGE... . . . . . . . 4.4
4.1.6. MEMORY PAGE.... 4.4
4.1.7. SELECT.... . . . . . . . 4.5
4.1.8. ERROR PAGE.... . 4.6
4.1.9. CORRECTION PAGE... . . . . . . . . . 4.7
4.1.10. MESSAGES APPLICATION PAGE.. . . . . . . . . . . . . 4.7
4.1.11. SPECIAL FUNCTIONS PAGE... . . 4.8
5. ADDITIONAL DOCUMENTATION
5.1. MODEM
0 INTRODUCTION.5
0.1 THE DIFFERENCES BETWEEN TANGO55/I & TANGO56/I MODEMS . 5
0.2 USED ABBREVIATIONS ............ 7
0.3 RELATED DOCUMENTS ........... 9
1 SECURITY .........10
1.1.1 GENERAL.10
1.1.2 EXPOSURE TO RF ENERGY.10
1.1.3 EFFICIENT MODEM OPERATION.....10
1.1.4 ANTENNA CARE AND REPLACEMENT ........10
1.1.5 DRIVING..11
1.1.6 ELECTRONIC DEVICES.......11
1.1.7 VEHICLE ELECTRONIC EQUIPMENT .............11
1.1.8 MEDICAL ELECTRONIC EQUIPMENT ...........11
1.1.9 AIRCRAFT 11
1.1.10 CHILDREN.............11
1.1.11 BLASTING AREAS .11
1.1.12 POTENTIALLY EXPLOSIVE ATMOSPHERES....12
1.1.13 NON-IONISING RADIATION............12
1.2 SAFETY STANDARDS............. 13
2 TECHNICAL DATA .........14
2.1 TECHNICAL SPECIFICATIONS OF GSM/GPRS ENGINE ..... 14
2.2 POWER CONSUMPTION FOR TANGO55, ONLY 17
2.3 OPERATING TEMPERATURES.. 17
2.4 AIR INTERFACE OF THE TANGO55 GSM/GPRS ENGINE, ONLY .... 18
2.5 AIR INTERFACE OF THE TANGO56 GSM/GPRS ENGINE, ONLY .... 18
2.5.1.1 Determining the External Equipment Type........ 19
3 GSM/GPRS APPLICATION INTERFACE .....20
3.1 DESCRIPTION OF OPERATING MODES.. 20
3.1.1 NORMAL MODE OPERATION .....20
3.1.1.1 GSM/GPRS SLEEP........ 20
3.1.1.2 GSM IDLE....... 20
3.1.1.3 GSM TALK...... 20
3.1.1.4 GPRS IDLE...... 20
3.1.1.5 GPRS DATA ... 20
3.1.2 POWER DOWN..........21
3.1.3 ALARM MODE...........21
4 HARDWARE INTERFACES ............22
4.1 INTERFACES ON THE TANGO55/I & TANGO56/I ......... 22
4.1.1 INTERFACE A (4-PIN CONNECTOR, POWER SUPPLY) 22
4.1.2 INTERFACE B (9-PIN D-SUB CONNECTOR).............23
4.1.3 INTERFACE C (8-PIN RJ45 CONNECTOR)23
4.1.4 INTERFACE D (ANTENNA INTERFACE)........24
4.1.5 INTERFACE E (SIM INTERFACE)..24
4.1.6 INTERFACE F (OPTICAL INDICATOR INTERFACE).......25
4.2 FUNCTIONAL DESCRIPTION... 25
4.2.1 IGNITION LINE ............26
4.2.2 SERIAL HANDLING......26
4.2.3 RESET CONFIGURATION ............27
This confidential document is the property of FALCOM GmbH and may not be copied or circulated without permission.
Page 1
TANGO55/I & TANGO56/I VERSION 1.01
4.2.4 FIRMWARE UPDATE.....27
4.2.5 TURN OFF GSM/GPRS ENGINE OF THE TANGO55/56 MODEMS USING AT COMMAND..27
4.2.6 MAXIMUM NUMBER OF TURN-ON/TURN-OFF CYCLES 28
4.2.7 AUTOMATIC GPRS MULTISLOT CLASS CHANGE .....28
5 GENERAL GUIDELINES FOR THE USE OF THE TANGO55/56.29
5.1 GETTING STARTED . 29
5.2 HARDWARE & SOFTWARE REQUIREMENTS.......... 29
5.2.1 MINIMUM HARDWARE INTERFACE TO GET STARTED ...29
5.2.1.1 Connecting the external antenna (SMB type) . 29
5.2.1.2 Installing the SIM card ............. 30
5.2.1.3 Mounting the terminal............. 31
5.2.1.4 Mounting the cradle and placing the terminal 31
5.2.1.5 Connecting the Modem to external device cable ....... 32
5.2.1.6 Connecting the DC power supply....... 32
5.2.2 TERMINAL EMULATOR SETUP.......33
5.2.2.1 Checking the Modem (using Microsoft Windows™ Hyper Terminal as example) 33
5.2.3 GETTING STARTED TO GPRS NETWORK....36
5.3 BASIC OPERATION 36
5.3.1 TROUBLESHOOTING....37
6 HOUSING.........38
6.1 HOUSING OF CRADLE ......... 39
7 APPENDIX........40
7.1 RECOMMENDATIONS FOR POWER SUPPLY ......... 40
7.1.1 EXTERNAL CABLE FOR POWER SUPPLY .......40
7.2 POSSIBLE EXTERNAL ANTENNA ............ 41
7.3 POSSIBLE EXTERNAL HEADSET 41
8 HOW TO UPDATE THE NEW FIRMWARE INTO THE
TANGO55/56 MODEMS.........42
Liebherr Crane Type CBG 30 - 28 Litronic
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