zxc ® 29-Nov-2012 18:07

LIEBHERR Cargo deck crane CBW 40 / 29,5 ST / INSTRUCTION AND MAINTENANCE MANUAL +TECHNICAL INFORMATION


Year: 2000
Language: english
Author: LIEBHERR
Genre: INSTRUCTI0N MANUAL
Series: 29.08.2000 /ab
Format: PDF
Quality: OCR without errors
Number of pages: 321
Description: CARGO DECK CRANE CBW 40 / 29,5 ST
VOLUME 1 ? INSTRUCTION / MAINTENANCE MANUAL
VOLUME 2 ? TECHNICAL INFORMATION
VOLUME 3 ? SPARE PARTS LIST
The DOCUMENTATION is prepared for extended service, repair and maintenance
work as well as ordering spare parts. This manual shall be used by trained Service?per
sonnel only.
This LIEBHERR crane shall be operated and serviced by from LIEBHERR?WERK NEN
ZING trained or authorized personnel only.
The procedures described in the DOCUMENTATION and general safety precautions
shall be observed at all times.
NON?OBSERVANCE OF THESE RULES CAN RESULT
IN PERSONAL INJURY AND STRUCTURAL DAMAGE.
Special attention shall be given to the safety devices built?in to the crane. They shall
be tested at regular intervals for good condition and proper operation. Crane operation
is prohibited if the safety devices are not working properly.
"S A F E T Y A L W A Y S C O M E S F I R S T"
must be the way of thinking and behaviour before, during and after crane operation.
If you receive any further information for the crane, such as technical modifications or
changes concerning operation, maintenance, or spare parts ? please attach them to
provided volumes.
The LIEBHERR CARGO DECK CRANE is designed only for crane operation and only lifting appliances which
have been approved by the crane manufacturer are to be used. The crane may only be used for loads which
lie within the limits of the appropriate load curve.
It is to be assumed that the exterior conditions for the working range of the crane do meet the working re
quirements, so that the technical details stated in the section ‘Technical Data‘ regarding angles, inclines,
etc. can be maintained without risk.
When working, the crane is designed for hook operation. This also applies when the corresponding hoist
accessories used by the customer meet the regulations of the crane type. In case of any doubts, this should
be explicitly clarified.
Use of professional personnel
Operation, service, maintenance and repairs may only be carried out by specially trained personnel. It must
be ensured that the trained personnel who are engaged do not only dispose of the corresponding special
ized knowledge, but in addition also know and use all questions relating to safety and prevention of accident
regulations.
Environmental Conditions
For the safe operation of the crane it is absolutely necessary to ensure that the environmental conditions,
under which the machine will be operating, are according to regulations.
This machine is used primarily for hoisting, lowering and positioning of loads. To operate with maximum
safety certain procedures must be followed.
One capacity chart label (load diagram) is supplied with this crane. It is placed in the driver’s cabin. The load
diagram shows the max. permissible load which is allowed to be lifted in correspondence to the actual ra
dius. The actual load and radius for main? or whip hoist are indicated on two displays in the cabin.

INDEX VOLUME 1

1. PREFACE . . . . . 1.5
1.1. TO THE OWNER . . . . . . . . . . . 1.5
1.2. GENERAL INFORMATION . . . 1.6
1.3. CRANE APPLICATION AND OPERATION . 1.6
1.4. CONVERSION TABLE . . . . . . 1.8
1.5. STANDARD HAND SIGNALS FOR CONTROLLING CRANE
OPERATIONS . 1.9
1.6. GENERAL HINTS AND ADVISE FOR CRANE OPERATION . . . . . . . . . . 1.10
1.7. EXPLANATION OF SAFETY SIGNS . . . . . . . 1.15
1.8. LIEBHERR WORLD?WIDE SERVICE ORGANIZATION . . 1.19
2. GENERAL DESCRIPTION . . 2.3
2.1. ARRANGEMENT OF CRANES ON SHIP . . 2.3
2.2. ARRANGEMENT OF THE MAIN PARTS OF THE CRANE 2.4
2.3. TECHNICAL DESCRIPTION OF THE LIEBHERR DECK CRANE . . . . . . 2.9
2.4. LAYOUT OF THE OPERATOR’S CABIN . . . 2.13
2.5. CONTROLS ON THE SWITCH CABINET X1 . . . . . . . . . . . 2.19
2.6. PREPARATIONS FOR CRANE OPERATION . . . . . . . . . . . 2.20
2.7. ADDITIONAL CRANE OPERATION . . . . . . . 2.22
3. MAINTENANCE . . . . . . . . . . . 3.3
3.1. GENERAL . . . . . 3.3
3.2. SPECIAL SAFETY REGULATIONS . . . . . . . . 3.4
3.3. MAINTENANCE OF HYDRAULIC SYSTEM 3.11
3.4. PRESSURE ACCUMULATORS . . . . . . . . . . . 3.15
3.5. LIEBHERR CONDITION MONITORING . . . 3.16
3.6. GEARBOXES . . 3.21
3.7. MULTIPLE DISC BRAKES . . . 3.25
3.8. INSTRUCTIONS FOR USE OF CRANE ROPES . . . . . . . . 3.26
3.9. REPLACEMENT OF ROPES . 3.30
3.10. ROPE PULLEYS . . . . . . . . . . . 3.34
3.11. ROLLER SLEWING RING . . . 3.37
3.12. ELECTRICAL SYSTEM . . . . . . 3.38
3.13. MAINTENANCE INSTRUCTIONS FOR SLIP RING UNIT . 3.39
3.14. LUBRICATION AND GREASING DIAGRAM 3.40
3.15. MAINTENANCE LISTS . . . . . 3.41
3.16. SERVICE SPARE?PARTS AND STANDARD TOOLS . . . . 3.59
TABLE OF LUBRICANTS
INDEX
1. PREFACE . . . . . 1.5
1.1. TO THE OWNER . . . . . . . . . . . 1.5
1.2. GENERAL INFORMATION . . . 1.6
1.2.1. CRANE SERIAL NUMBER . . . 1.6
1.2.2. SPARE PARTS / REPAIRS . . . . 1.6
1.2.3. PRESERVATION 1.6
1.2.4. WELDING OPERATIONS . . . . 1.6
1.3. CRANE APPLICATION AND OPERATION . 1.6
1.3.1. GENERAL . . . . . 1.6
1.3.2. APPLICATION . . 1.6
1.3.3. USE OF THE CARGO DECK CRANE . . . . . . 1.7
1.4. CONVERSION TABLE . . . . . . 1.8
1.5. STANDARD HAND SIGNALS FOR CONTROLLING CRANE
OPERATIONS . 1.9
1.6. GENERAL HINTS AND ADVISE FOR CRANE OPERATION . . . . . . . . . . 1.10
1.6.1. GENERAL SAFETY RULES . . . 1.11
1.7. EXPLANATION OF SAFETY SIGNS . . . . . . . 1.15
1.7.1. PROHIBITION SIGNS: . . . . . . . 1.15
1.7.2. WARNING SIGNS . . . . . . . . . . . 1.15
1.7.3. MANDATORY SIGNS . . . . . . . . 1.16
1.7.4. RESCUE SIGNS 1.17
1.8. LIEBHERR WORLD?WIDE SERVICE ORGANIZATION . . 1.19

INDEX VOLUME 2

4. TECHNICAL DESCRIPTION . . . . . . . . . . 4.5
4.1. TECHNICAL DATA . . . . . . 4.5
4.2. TECHNICAL DESCRIPTION ? ELECTRIC . . . . . . . . . . . . 4.7
5. DESCRIPTION OF HYDRAULIC FUNCTIONS . . . . . . . 5.3
5.1. GENERAL . 5.3
5.2. DESCRIPTION OF THE MAIN HYDRAULIC COMPONENTS . . . . . . . . . 5.4
5.3. EXPLANATION OF HYDRAULIC CONTROL SYSTEM . . 5.13
5.4. HOIST MOTION . . . . . . . . 5.15
5.5. SLEW MOTION . . . . . . . . . 5.15
5.6. JIB MOTION . . . . . . . . . . . . 5.16
5.7. OIL COOLER CIRCUIT . . . 5.16
5.8. OIL PRESSURE TABLE . 5.17
6. EMERGENCY OPERATIONS . . . . . . . . . 6.3
6.1. INSTRUCTIONS FOR EMERGENCY HAND PUMP
(only at main motor standstill) . . . . . . . . . 6.3
6.2. PROCEDURE TO LOWER THE LOAD" FOR HOISTING GEAR . . . . . . 6.4
6.3. PROCEDURE TO LOWER THE JIB . . . . . 6.5
6.4. PROCEDURE TO RELEASE THE SLEWING BRAKES . . 6.7
7. DRAWINGS
ELECTRIC / ELECTRONIC
979/2 ?4.2?
ELECTRIC / ELECTRONIC
?4.3? 979/2
INDEX
4. TECHNICAL DESCRIPTION . . . . . . . . . . 4.5
4.1. TECHNICAL DATA . . . . . . 4.5
4.1.1. GENERAL DATA . . . . . . . . 4.5
4.1.2. WORKING SPEEDS . . . . . 4.5
4.1.3. HYDRAULIC OIL . . . . . . . . 4.6
4.1.4. DRIVE SYSTEM . . . . . . . . 4.6
4.1.5. LIGHTING 4.6
4.1.6. HEATING . 4.6
4.2. TECHNICAL DESCRIPTION ? ELECTRIC . . . . . . . . . . . . 4.7
4.2.1. POWER SUPPLY . . . . . . . . 4.7
4.2.2. INSTALLED POWER RATINGS . . . . . . . . 4.7
4.2.3. SWITCH CABINET X1 . . . 4.8
4.2.4. OPERATION OF MAIN BREAKER . . . . . . 4.8
4.2.5. EMERGENCY STOP FUNCTION . . . . . . . 4.8
4.2.6. OPERATION OF MAIN MOTOR (HYDRAULIC DRIVE) . . 4.9
4.2.7. VENTILATION AND HEATING . . . . . . . . . 4.10
4.2.8. MAINTENANCE . . . . . . . . 4.10
Rating: 4.9 / 5 (Votes: 26)
Reply
GOOGLE BOT 04-Nov-2013 14:46
 
doanphuonganh2002 26-Jun-2015 02:28
Dear Sir,
OUR COMPANY RECEIVED VERY HAPPY IF YOUR ANSWERS TK SHIP.
THIS COMPANY WE WOULD REQUEST response YOUR COMPANY AS FOLLOWS:
1. COMPANY FULL NAME WE HAVE BEEN REGISTERED WITH GOVERNMENT OF VIETNAM IS: Hoang Ngoc Phuong CORPORATION, AGENTS ONLY IN 18/43 PHAM NGOC St, Tan Quy Ward, Tan Phu-.HCM City.Viet nam.
Our company is a commercial company, specialized in providing construction equipment and ports .We are received 01 orders From Port HCM Port,for the model is the Used LiebherrDeck crane type 40/38 CBW production unloading of maker: LIEBHERR used, good quality active # 70 -> 80% 40-38 .This Deck crane type CBW Deck crane 40/38 will be installed stand (shown attached) at the port in the Ho Chi Minh city so we recommended Viet Nam.
So, quarterly company conference offered include shipping ( CIF )cost-installation-guidance .... The installation operation CBW ground Deck crane at the Port of cement we can use your help customers noted, capacity this deck crane to reach 40 tons for cargo and container handling.
We wish you a company early and quote responses for our company.
Best Regards,
Dinh Cong Doan (Mr. Đoàn)
Director of Hoang Ngoc Phuong Corp.
286/23 To Hien Thanh St., Ward. 15, District 10, HCMC, Vietnam
Tel: +84 38 621 196 Fax: +84 62 934 247
Phone: +84 903 807 757 / +84 917 164 957
Email: doanphuonganh2002@yahoo.com.vn
0
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