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CATERPILLAR 3408C & 3412C Marine Engines / Disassembly & Assembly


Year: 1996
Language: english
Author: CATERPILLAR
Genre: Technical documentation
Series: SENR1133 June 1996
Format: PDF
Quality: OCR with errors
Number of pages: 181
Description: CATERPILLAR 3408C & 3412C Marine Engines / Disassembly & Assembly
Marine Auxiliary & Generator Set Engines
Most accidents involving product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “WARNING” as shown below.
A WARNING
The meaning of this safety alert symbol is as follows:
Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning, explaining the hazard, can be either written or pictorially presented.
Operation that may cause product damage are identified by NOTICE labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warning in this publication and on the product are therefore not all inclusive. If a tool, procedure, work method or operating technique not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and others. You should also ensure that the product will not be damaged or made unsafe by the operation, lubrication, maintenance or repair procedures you choose.
The information, specifications, and illustrations in this publication are on the basis of information available at the time it was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service given to the product. Obtain the complete and most current information before starting any job. Caterpillar dealers have the most current information available. For a list of the most current publication form numbers available, see the Service Manual Contents Microfiche, REG1139F.

Index

Aftercooler...............................................25
Air Filter................................................27
Air Cleaner Assembly......................................28
Bridge Dowels..........................................159
Camshaft...............................................113
Camshaft Bearings......................................115
Connecting Rod Bearings................................167
Crankcase Breather........................................13
Crankshaft.............................................180
Crankshaft Front Seal & Wear Sleeve....................110
Crankshaft Main Bearings...............................178
Crankshaft Pulley & Damper................................14
Crankshaft Rear Seal & Wear Sleeve.....................123
Cylinder Head Assemblies...............................152
Cylinder Liners........................................175
Direct Injection Adapters..............................146
Engine Lifting Brackets...................................12
Engine Support............................................12
Exhaust Manifold (Rear)................................128
Exhaust Manifold (Water Cooled)........................130
Expansion Tank & Water Lines...........................107
Fan........................................................6
Fan Belts..................................................7
Fan Drive..................................................8
Fan Drive, Disassemble & Assemble..........................8
Fan Guard..................................................4
Flywheel...............................................117
Flywheel Housing ......................................125
Front Housing..........................................112
Front Housing Cover.......................................16
Fuel Filter...............................................18
Fuel Injection Lines......................................33
Fuel Injection Nozzles & Adapters (Later 7000
Series)..................................................143
Fuel Injection Nozzles (Earlier 7000 Series).............139
Fuel Injection Pump Housing & Governor....................52
Fuel Injection Pump Housing, Disassemble &
Assemble..................................................78
Fuel Injection Pumps......................................44
Fuel Injection Valves (Direct Injection).................138
Fuel Injection Valves (Precombustion Chamber)............136
Fuel Priming Pump & Filter Base...........................19
Fuel Ratio Control (If Equipped) .........................35
Fuel Ratio Control, Disassemble & Assemble................36
Fuel Transfer Pump........................................39
Fuel Transfer Pump, Disassemble & Assemble................40
Oil Bypass Valves........................................20
Oil Cooler...............................................24
Oil Filters..............................................20
Oil Filter Base..........................................21
Oil Filter Base, Disassemble & Assemble..................22
Oil Level Gauge..........................................23
Oil Pan...............................................161
Oil Pump..............................................162
Oil Pump, Disassemble & Assemble................163
Piston Cooling Tubes..................................169
Pistons (Earlier - Rod Pin Bearing With Straight
Sides), Disassemble & Assemble..........................171
Pistons (Later - Tapered Rod Pin Bearings),
Disassemble & Assemble..................................173
Pistons.................................................170
Precombustion Chambers..................................144
Radiator..................................................5
Rocker Shaft Assembly...................................149
Rocker Shaft Assembly, Disassemble &
Assemble................................................151
Raw Water Pump...........................................98
Raw Water Pump (Earlier Engines), Disassemble &
Assemble.................................................99
Raw Water Pump (Later Engines), Disassemble & Assemble................................................104
Service Meter............................................38
Spacer Plates...........................................160
Timing Gears............................................116
Turbocharger.............................................29
Turbocharger, Disassemble & Assemble.....................31
Valve Covers............................................133
Valve Guides............................................158
Valve Lifters & Push Rods...............................148
Valve Seat Inserts......................................157
Valves..................................................156
Vibration Damper & Pulley...............................109
Water Pump...............................................92
Water Pump, Disassemble & Assemble.......................95
Water Temperature Regulators.............................87
A WARNING
Disconnect batteries before performance of any service work.
Generator.........................................118
Glow Plugs (Precombustion Chambers)...............135
Governor, Disassemble & Assemble....................55
Governor & Fuel Pump Drive..........................47
Governor & Fuel Pump Drive, Disassemble &
Assemble............................................50
3408C & 3412C Marine Engines

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