zxc ® 23-Jul-2013 21:02

Samgong-Mitsubishi Selfjector Genius-Series / Instruction & Maintenance Manual


Language: english
Author: Samgong-Mitsubishi
Genre: Instruction & Maintenance Manual
Format: PDF
Quality: eBook
Number of pages: 347
Description: Manual Precautions for safety How to disassemble and reassemble Maintenance and checkup procedure Trouble shooting
SELFJECTOR Instruction Manual Maintenance Manual
The manual is edited for treating mineral oils such as for purifying fuel oil or lubricating oil.
SELFJECTOR Instruction Manual Maintenance Manual
The instruction manual is a guidebook for using the automatic discharge type oil purifier, MITSUBISHI SELFJECTOR GENIUS SERIES (hereinafter referred to as SELFJECTOR).
SELFJECTOR is a fast rotating centrifugal machine. Before using it, sufficiently be versed in details of the manual. Handle it safely and so as to fully exhibit the function of SELFJECTOR.
SELFJECTOR is basically available in the following two versions. The operation manual describes the operations and control devices of the individual versions separately from what is common to all. With this in mind, it is expected that the manual will be read.
1 Outline of fitting-out Aboard Information for transportation, handling and storage of the machine
Instructions for installation and dimensions
System diagram and connection diagram
2 Operation Manual 1 Precautions for safety
Configuration and construction of SELFJECTOR
Motor, starter, automatic control panel
Multi-Monitor
3 Operation Manual 2 Precautions for safety
Functions of components
Operation setting items and adjustment procedures
How to start and stop
4 Operation Manual 3 Precautions for safety
Function, operation and maintenance information on
automatic control panel GBC-1 & GSH-1
5 Maintenance Manual Precautions for safety
Disassembly and reassembly procedures
Maintenance and inspection procedures
Troubleshooting and corrective action

CONTENTS

1 PRECAUTIONS IN SAFETY....................1-1
1.1 SYMBOLS RELATED TO SAFETY .............1-1
1.2 LABELS FOR SAFETY ............................1-2
1.3 SAFETY PRECAUTIONS .........................1-3
1.4 DEFINITION OF TERMS ..........................1-6
2 DISASSEMBLY AND REASSEMBLY.....2-1
2.1 DISASSEMBLY......................................2-1
2.1.1 Cover .........................................2-3
2.1.2 Bowl ...........................................2-5
2.1.3 Horizontal shaft ..........................2-16
2.1.4 Water supplying device..............2-22
2.1.5 Vertical shaft ..............................2-25
2.1.6 Gear pump.................................2-29
2.2 REASSEMBLY.......................................2-32
2.2.1 Bowl ...........................................2-34
2.2.2 Vertical shaft ..............................2-37
2.2.3 Water supplying device..............2-38
2.2.4 Horizontal shaft ..........................2-38
2.2.5 Reassembly of trap....................2-40
2.2.6 Gear pump.................................2-41
3 MAINTENANCE INSPECTION PROCEDURES.........................................3-1
3.1 ROUTINE CHECKS ................................3-1
3.2 LUBRICANT REPLACEMENT INTERVALS...3-2
3.3 INSTRUCTIONS FOR USE OF SYNTHESIZED LUBRICANT...............3-3
3.4 EXPENDABLE PARTS REPLACEMENT INTERVALS.....................3-5
3.5 BOWL OPENING INTERVALS (GUIDELINES).............................................3-7
3.6 OVERHAUL (GUIDELINES) .....................3-7
4 MAINTENANCE INSPECTION PROCEDURES FOR MAJOR PARTS.....4-1
4.1 BEARING REPLACEMENT INTERVALS .....4-1
4.2 BOWL .................................................4-1
4.2.1 Corrosion of bowl.......................4-1
4.2.2 Corrective steps for corrosion ...4-2
4.2.3 Disc ..........................................4-3
4.2.4 Bowl body ..................................4-4
4.2.5 Bowl hood..................................4-5
4.2.6 Main seal ring ............................4-5
4.2.7 Distributor ..................................4-6
4.2.8 Various types of O rings of bowl................................................4-6
4.2.9 Main cylinder .............................4-7
4.2.10 Pilot valve assembly..................4-7
4.3 VERTICAL SHAFT SYSTEM.....................4-8
4.3.1 Vertical shaft ..............................4-8
4.3.2 Upper springs ............................4-8
4.3.3 Lower bearing block ..................4-9
4.3.4 Flat spring..................................4-9
4.3.5 Steel ball ....................................4-9
4.3.6 Lower spring..............................4-9
4.3.7 Height of vertical shaft ...............4-10
4.3.8 Installed height of flat spring (adjustment of spacer) ...............4-10
4.4 HORIZONTAL SHAFT SYSTEM ................4-11
4.4.1 Spiral gear .................................4-11
4.4.2 Horizontal shaft..........................4-11
4.4.3 Collar .........................................4-11
4.4.4 Friction block .............................4-12
4.4.5 Friction pulley ............................4-12
4.5 GEAR PUMP ........................................4-12
SELFJECTOR Instruction Manual Maintenance Manual
4.5.1 Safety joint .................................4-12
4.5.2 Drive gear, driven gear and bush ...................................4-12
4.5.3 Valve stem.................................4-12
4.6 LUBRICANT ..........................................4-13
4.7 BRAKE EQUIPMENT ..............................4-13
4.8 WATER SUPPLYING DEVICE...................4-13
4.9 INSPECTION OF MULTI-MONITOR FOR FUNCTION....................................4-14
4.9.1 Leakage Monitor (LM)................4-14
4.9.2 Discharge Detector (DD) ...........4-14
4.9.3 Water Detector (WD) .................4-14
5 PERIODIC INSPECTION CHART............5-1
6 CAUSES OF TROUBLES AND CORRECTIVE STEPS..................6-1
6.1 ALARMS ..............................................6-1
6.1.1 Types of alarms .........................6-1
6.1.2 Alarm indications .......................6-2
6.1.3 Processing sequence after occurrence of alarm ...........6-3
6.1.4 Self-diagnostic fnction of detectors ...............................6-4
6.2 OCCURRENCE OF OIL LEAKAGE.............6-5
6.2.1 Check the flow rates of valve closing operating water and sealing water. ..........................................6-5
6.2.2 Checks to perform by disassembling bowl................6-6
6.2.3 Checks to perform by disassembling water supplying device .........................................6-6
6.2.4 Other ..........................................6-6
6.3 OCCURRENCE OF ABNORMAL VIBRATION......................6-8
Rating: 5 / 5 (Votes: 16)
Reply
Wando Lorenzo 21-Oct-2014 13:16
Good Day Sir, Maam,
I would like to ask how to set up the SJ30F/FB for 1 unit is for purifier and 1 unit is for clarifier
Thanks very much
0
Reply
GOOGLE BOT 28-Nov-2015 10:50
 
nodarce0517 02-Aug-2018 05:03
please I need 1 Outline of fitting-out Aboard Information for transportation, handling and storage of the machineInstructions for installation and dimensionsSystem diagram and connection diagram, for repair this unit, my email is nodarce0517@gmail.com
0
Reply
Arcan 02-Aug-2018 07:57
nodarce0517, This is FREE RELEASE, so you can download it absolutely free of charge!
Just follow instructions - how to do it, which you can read HERE
0
Reply
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