Applied Welding Engineering. Processes, Codes, and Standards
Year: 2016 Language: english Author: Ramesh Singh Publisher: Elsevier Издание: 2 ISBN: 978-0-12-804176-5 Format: PDF Quality: eBook Number of pages: 401 Description: The publication will provide a good practical guidance to the selection of materials, welding procedures and techniques, giving a truly expert advice for those willing to perform welding works in full compliance with the provisions of the applicable international codes and standards, implementing and following them in the course of their everyday construction as well as inspection activities. This second edition features significantly updated content covering the most important standards and codes, including ASME, AWS, CWS, DNV, standards released by the UK Welding Institute and others. The volume starts with the metallurgy with particular attention paid by the author to the physical metallurgy and alloys, heat treatment of steel materials, mechanical properties of the metals and their testing etc. Then we proceed to the practical application of metallurgy, i.e. welding processes and welding metallurgy, NDE, i.e. non-destructive evaluation, applicable standards and technical codes. There are numerous case studies included in the publication to illustrate theoretical information and make a sort of bridge to the real life world of welding. Among other important topics covered by the author we would note corrosion resistance, welding defects, inspection of the weld seams, distortion and shrinkage etc. The rules commonly governing the development of the welding design have been addressed together with the instructions to be followed when selecting materials etc.
Contents
Section 1. Introduction to Basic Metallurgy Chapter 1. Introduction Pure Metals and Alloys Smelting Iron Chapter 2. Alloys Effects of Alloying Elements The Effect of Alloying Elements on Ferrite Effects of Alloying Elements on Carbide Chapter 3. Physical Metallurgy Crystal Lattices Crystal Structure Nomenclature Solidification Constitutional Supercooling Elementary Theory of Nucleation Allotropy Crystal Imperfections Grain Size Low-Temperature Ductility and Notch Toughness of Steel Chapter 4. Structure of Materials Phase Diagrams Different Types of Phase Diagrams Iron–Iron Carbide Phase Diagram Explanation of Iron–Carbon Phase Diagram Rationale for Letter Designations in Iron–Iron Carbide Phase Diagram Chapter 5. Production of Steel Electric Arc Furnace Process Deoxidation Equilibria Practical Case Emphasizing the Importance of Deoxidation of Steel for Critical Welding Applications Iron–Iron Carbide Phase Diagram Chapter 6. Classification of Steels Carbon Steels Low-Carbon Steels Medium-Carbon Steels High-Carbon Steels Ultrahigh-Carbon Steels High-Strength Low-Alloy Steels Classification of High-Strength Low-Alloy Steels Low-Alloy Steels AISI Series Material Classification Through the Processing Methods Recrystallization Rolling Dynamic Recrystallization Controlled Rolling Chapter 7. Cast Iron Types of Cast Iron White Cast Iron Malleable Cast Iron Ferritic Malleable Iron Pearlite Malleable Cast Iron Martensitic Malleable Iron Gray Cast Iron Castability of Gray Cast Iron Chilled Cast Iron Nodular (Spheroidal Graphite) Cast Iron Castability, Solidification, and Shrinkage Alloy Cast Irons Corrosion, Wear, Abrasion, and Heat Resistance of Alloy Cast Irons Classification of Special High-Alloy Cast Irons Steel Castings ASTM A 781/A 781M: Castings, Steel and Alloy, Common Requirements for General Industrial Use ASTM A 703/A 703M: Steel Castings, General Requirements for Pressure-Containing Parts ASTM A 957: Investment Castings, Steel and Alloy, Common Requirements for General Industrial Use ASTM A 985: Steel Investment Castings—General Requirements for Pressure-Containing Parts Chapter 8. Stainless Steels Stainless Steel Production Fabrication of Stainless Steel Welding and Joining Types of Stainless Steels Classification of Stainless Steel Properties of Martensitic Stainless Steel Ferritic Stainless Steels Pitting Resistance Equivalent Austenitic Stainless Steels Properties of Austenitic Stainless Steel Duplex Stainless Steels Precipitation-Hardening Stainless Steels Chapter 9. Nonferrous Materials Copper and Copper Alloys Aluminum and Aluminum Alloys Physical Metallurgy of Aluminum Effect of Alloying Elements on Aluminum Age-Hardenable Alloys Nickel and Nickel Alloys Titanium and Titanium Alloys Chapter 10. Working with Metals Elastic Limit Plastic Deformation Fracture Polycrystalline Material Cold Working
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Applied Welding Engineering. Processes, Codes, and Standards
Language: english
Author: Ramesh Singh
Publisher: Elsevier
Издание: 2
ISBN: 978-0-12-804176-5
Format: PDF
Quality: eBook
Number of pages: 401
Description: The publication will provide a good practical guidance to the selection of materials, welding procedures and techniques, giving a truly expert advice for those willing to perform welding works in full compliance with the provisions of the applicable international codes and standards, implementing and following them in the course of their everyday construction as well as inspection activities.
This second edition features significantly updated content covering the most important standards and codes, including ASME, AWS, CWS, DNV, standards released by the UK Welding Institute and others. The volume starts with the metallurgy with particular attention paid by the author to the physical metallurgy and alloys, heat treatment of steel materials, mechanical properties of the metals and their testing etc. Then we proceed to the practical application of metallurgy, i.e. welding processes and welding metallurgy, NDE, i.e. non-destructive evaluation, applicable standards and technical codes.
There are numerous case studies included in the publication to illustrate theoretical information and make a sort of bridge to the real life world of welding. Among other important topics covered by the author we would note corrosion resistance, welding defects, inspection of the weld seams, distortion and shrinkage etc. The rules commonly governing the development of the welding design have been addressed together with the instructions to be followed when selecting materials etc.
Contents
Section 1. Introduction to Basic MetallurgyChapter 1. Introduction
Pure Metals and Alloys
Smelting
Iron
Chapter 2. Alloys
Effects of Alloying Elements
The Effect of Alloying Elements on Ferrite
Effects of Alloying Elements on Carbide
Chapter 3. Physical Metallurgy
Crystal Lattices
Crystal Structure Nomenclature
Solidification
Constitutional Supercooling
Elementary Theory of Nucleation
Allotropy
Crystal Imperfections
Grain Size
Low-Temperature Ductility and Notch Toughness of Steel
Chapter 4. Structure of Materials
Phase Diagrams
Different Types of Phase Diagrams
Iron–Iron Carbide Phase Diagram
Explanation of Iron–Carbon Phase Diagram
Rationale for Letter Designations in Iron–Iron Carbide Phase Diagram
Chapter 5. Production of Steel
Electric Arc Furnace Process
Deoxidation Equilibria
Practical Case Emphasizing the Importance of Deoxidation of Steel for Critical Welding Applications
Iron–Iron Carbide Phase Diagram
Chapter 6. Classification of Steels
Carbon Steels
Low-Carbon Steels
Medium-Carbon Steels
High-Carbon Steels
Ultrahigh-Carbon Steels
High-Strength Low-Alloy Steels
Classification of High-Strength Low-Alloy Steels
Low-Alloy Steels
AISI Series
Material Classification Through the Processing Methods
Recrystallization Rolling
Dynamic Recrystallization Controlled Rolling
Chapter 7. Cast Iron
Types of Cast Iron
White Cast Iron
Malleable Cast Iron
Ferritic Malleable Iron
Pearlite Malleable Cast Iron
Martensitic Malleable Iron
Gray Cast Iron
Castability of Gray Cast Iron
Chilled Cast Iron
Nodular (Spheroidal Graphite) Cast Iron
Castability, Solidification, and Shrinkage
Alloy Cast Irons
Corrosion, Wear, Abrasion, and Heat Resistance of Alloy Cast Irons
Classification of Special High-Alloy Cast Irons
Steel Castings
ASTM A 781/A 781M: Castings, Steel and Alloy, Common Requirements for General Industrial Use
ASTM A 703/A 703M: Steel Castings, General Requirements for Pressure-Containing Parts
ASTM A 957: Investment Castings, Steel and Alloy, Common Requirements for General Industrial Use
ASTM A 985: Steel Investment Castings—General Requirements for Pressure-Containing Parts
Chapter 8. Stainless Steels
Stainless Steel Production
Fabrication of Stainless Steel
Welding and Joining
Types of Stainless Steels
Classification of Stainless Steel
Properties of Martensitic Stainless Steel
Ferritic Stainless Steels
Pitting Resistance Equivalent
Austenitic Stainless Steels
Properties of Austenitic Stainless Steel
Duplex Stainless Steels
Precipitation-Hardening Stainless Steels
Chapter 9. Nonferrous Materials
Copper and Copper Alloys
Aluminum and Aluminum Alloys
Physical Metallurgy of Aluminum
Effect of Alloying Elements on Aluminum
Age-Hardenable Alloys
Nickel and Nickel Alloys
Titanium and Titanium Alloys
Chapter 10. Working with Metals
Elastic Limit
Plastic Deformation
Fracture
Polycrystalline Material
Cold Working
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