Diploma in Ship Superintendency - Module 7 - Lloyds Maritime Academy [2015, PDF]

Contents

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CONTENTS
1. INTRODUCTION TO THE MODULE ...................................................................................... 5
2. NEWBUILDING .................................................................................................................. 7
2.1 Introduction ............................................................................................................... 7
2.2 Supervision of Ship Construction ................................................................................... 8
2.2.1 Initial Planning ............................................................................................. 10
2.2.2 Consultation Process .................................................................................... 13
2.2.3 Preparing a Tender ....................................................................................... 14
2.2.4 Tendering ................................................................................................... 14
2.3 Representing the Owner at a Shipyard ......................................................................... 15
2.4 Change Control, Inspections, Non-conformities and Deficiencies ..................................... 16
2.4.1 Non-conformities and Deficiencies .................................................................. 16
3. SALE AND PURCHASE ...................................................................................................... 20
3.1 Superintendent’s Responsibilities to Assist Sale or Purchase of a Vessel ........................... 20
4. DRYDOCKING .................................................................................................................. 22
4.1 Preparation for Drydocking ......................................................................................... 22
4.1.1 Drydock Periods ........................................................................................... 22
4.1.2 The Scope of the Work.................................................................................. 23
4.1.3 Invitation to Tender, Tender Review and Acceptance ........................................ 23
4.1.4 Working with Surveyors ................................................................................ 28
4.1.5 Insurance and P&I Club Provisions ................................................................. 33
4.1.6 Spares/Parts – Quality Assurance ................................................................... 33
4.1.7 Shipyards and Drydocking ............................................................................. 34
4.1.8 Crewing Arrangements ................................................................................. 35
4.2 The Ship Superintendent’s Responsibilities Throughout Drydocking ................................. 37
4.2.1 When the Vessel is Entering the Drydock ........................................................ 373
4.2.2 The Role of the Superintendent in Supervising the Work Throughout the
Drydock ...................................................................................................... 39
4.2.3 The Undocking Procedure .............................................................................. 41
5. MAINTENANCE AND REPAIR ........................................................................................... 42
5.1 Introduction to Maintenance ....................................................................................... 42
5.2 Planned Maintenance ................................................................................................. 44
5.3 Time-based Systems ................................................................................................. 46
5.4 Condition-based Maintenance ..................................................................................... 47
5.5 Shock Pulse Monitoring (SPM) ..................................................................................... 50
5.6 Vibration/Noise Monitoring ......................................................................................... 50
5.6.1 Oil-in-Water Detector ................................................................................... 50
5.6.2 Oil Mist Detector .......................................................................................... 51
5.7 Machinery Condition Monitoring .................................................................................. 51
5.7.1 Non-destructive Testing ................................................................................ 52
5.7.2 Engine Room Record Books ........................................................................... 53
5.8 Performance Monitoring and Trend Analysis .................................................................. 55
5.9 Trend Analysis (Case Study) ....................................................................................... 57
5.10 Unscheduled Maintenance .......................................................................................... 60
5.11 Prioritising Repairs .................................................................................................... 64
6. CONVERSIONS ................................................................................................................ 65
6.1 Common Types of Conversions and Upgrades and the Role of the Superintendent ............. 65
6.1.1 Main Propulsion Systems ............................................................................... 66
6.1.2 Propulsion Systems ...................................................................................... 66
6.1.3 Fuel ............................................................................................................ 67
6.2 After Engine Technology for Cleaning Exhaust Gasses .................................................... 68
6.3 Alternative Fuels ....................................................................................................... 69
6.4 Hull Efficiency ........................................................................................................... 694
6.4.1 Coatings ..................................................................................................... 70
6.4.2 New Technology ........................................................................................... 70
7. SCRAPPING ..................................................................................................................... 71
7.1 Introduction ............................................................................................................. 71
7.2 Hong Kong Convention on Ship Recycling ..................................................................... 72
7.3 Preparing the Vessel for Delivery to the Breakers Yard ................................................... 74
7.4 Owner’s Responsibilities............................................................................................. 76